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| March 17, 2020 | Volume 16 Issue 11 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
maxon has completely overhauled its 2026/2027 catalog, streamlining its portfolio to reduce complexity and improve navigation. The new structure features dedicated sections for business units -- Medical, Aerospace, Industrial Automation, Mobility -- and specialized fields like Robotics and Space. Key product highlights include new ECX PRIME and ECX FLAT motors, GSW planetary gearheads, and ESCON2/EPOS4 controllers.
Learn more and check it out.
Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
Learn more.
The unsupported twisterchain® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
Learn more.
Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
Learn more.
SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
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PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
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NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
View the video.
Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
Learn more.
The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
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FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.
If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.
NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.
Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.
The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
Learn more.
Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
Learn more.
The Department of Defense (DOD) has awarded three teams -- BWX Technologies, Lynchburg, VA; Westinghouse Government Services, Washington, D.C.; and X-energy, LLC, Greenbelt, MD -- contracts to each begin design work on a mobile nuclear reactor prototype under a Strategic Capabilities Office (SCO) initiative called Project Pele.
Project Pele involves the development of a safe, mobile, and advanced nuclear microreactor to support a variety of Department of Defense missions, such as generating power for remote operating bases. After a two-year design maturation period, one of the three companies may be selected to build and demonstrate a prototype.
"The Pele Program's uniqueness lies in the reactor's mobility and safety," said Dr. Jeff Waksman, Project Pele program manager. "We will leverage our industry partners to develop a system that can be safely and rapidly moved by road, rail, sea, or air and for quick setup and shut down, with a design which is inherently safe."
In January 2019, the SCO issued a request for information to industry for the development of Project Pele technology. Three companies were chosen from the ensuing competition to develop engineering designs. Critical to the Pele program is coordination with the Department of Energy, the Nuclear Regulatory Commission, and industry partners that allows the rapid development of workable prototype designs that support evaluation, safety analysis, and, ultimately, construction and testing.
In order to technically assess the feasibility of a mobile reactor, it is necessary to complete a high-fidelity engineering design to confirm its safety, resiliency, and reliability -- and to reduce technical, regulatory, and manufacturing risks.
SCO, in partnership with the Department of Energy Office of Nuclear Energy, has reviewed modern design concepts and cutting-edge technology that it believes enable American industry to meet the challenges required.
DOD uses approximately 30 terrawatt hours of electricity per year and more than 10 million gallons of fuel per day -- levels that are expected to increase. A safe, small, mobile nuclear reactor would enable units to carry a nearly endless clean power supply, enabling expansion and sustainment of operations for extended periods of time anywhere on the planet.
"The United States risks ceding nuclear energy technology leadership to Russia and China," said Jay Dryer, SCO director. "By retaking technological leadership, the United States will be able to supply the most innovative, advanced nuclear energy technologies."
Microreactors would significantly reduce the need for investments in costly power infrastructure. In civilian applications, they could be relocated easily to support disaster response work and provide temporary or long-term support to critical infrastructure like hospitals, as well as remote civilian locations where delivery of electricity and power is difficult.
The engineering design phase of Project Pele will continue for up to two years, after which the DOD will make an assessment on whether a microreactor capable of meeting necessary safety requirements is feasible.
The Department of Defense has also published a Notice of Intent to conduct an Environmental Impact Statement associated with Project Pele in the Federal Register as required under the National Environmental Policy Act of 1969. The NOI can be found by visiting the Federal Register here.
Source: Department of Defense
Published March 2020