April 21, 2020 Volume 16 Issue 15

Motion Control News & Products

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Custom stators, rotors, and motor assemblies for low- to mid-volume applications

Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
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Rotate robot arms more than 600 degrees

The unsupported twisterchain® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
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Match the torque of rotary solenoids to your application

Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
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Planetary servo gear unit: New economy series

SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
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Compact hexapod 6-DOF alignment system has overload protection

PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
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What is STUDROLLER technology? Cross Roller Guides

NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
View the video.


Ruggedized Nano servo drives for harsh environs

Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
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Simplify AC motor control with the new OMRON M1 Inverter

The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
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Flexible planetary gearheads: Quiet, extremely robust

FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
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What is a low-waving linear motion guide?

If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.


NORD serves up sweet energy and cost savings for industrial bakeries

NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.


Key considerations for battery-powered motors

Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.


Driving next-gen pump and fan applications: Sinamics G210X

The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
Learn more.


New Exlar food-grade actuator

Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
Learn more.


New Texas conveyor system is 42 miles long!

SEW-EURODRIVE is helping power one of the most ambitious bulk material handling projects in North America through its contribution to the Dune Express conveyor system, a record-setting 42-mile single-flight conveyor across the Permian Basin.
Read the full article.


Army selects top two Future Attack Reconnaissance Aircraft prototype design performers

The Bell 360 Invictus is one of two final contenders in the U.S. Army's Future Attack Reconnaissance Aircraft program competition.

 

 

The U.S. Army selected two performers executing under Other Transaction Authority for Prototype agreements for the design and testing of the Future Attack and Reconnaissance Aircraft (FARA) Competitive Prototypes to continue into phase two of the program.

The two vendors selected are Bell Helicopter Textron Inc. (Fort Worth, TX) and Sikorsky Aircraft Corp. (Stratford, CT).

The Army requires an aircraft capable of operating in a complex airspace and degraded environments against peer and near-peer adversaries with an advanced integrated air defense system. The current aviation fleet does not possess a dedicated aircraft to conduct armed reconnaissance, light attack, and security with improved standoff and lethal and non-lethal capabilities from a platform sized to hide in radar clutter and for the urban canyons of mega cities.

"Our focus is on delivering capability for our Soldiers at the speed of relevance," said Gen. John M. Murray, Army Futures Command commanding general. "We're doing that here -- providing opportunities for our industry partners to design, test, and build capability alongside our Soldiers to ensure that we win on a future battlefield."

"The Future Attack Reconnaissance Aircraft is the Army's number one aviation modernization priority and is integral to effectively penetrate and disintegrate adversaries' Integrated Air Defense Systems," said Dr. Bruce D. Jette, Assistant Secretary of the Army for Acquisition, Logistics, and Technology. "It will enable combatant commanders with greater tactical, operational and strategic capabilities through significantly increased speed, range, endurance, survivability and lethality."

The FARA CP solicitation structured the program into three phases: preliminary design; detailed design, build, and test; and prototype completion assessment and evaluation for entrance into production phase.

In April 2019, five OTAP agreements for the aircraft design, build, and test of FARA were awarded for phase one. The five industry performers were AVX Aircraft Co. partnered with L3Harris, Bell Helicopter Textron Inc., The Boeing Company, Karem Aircraft, Inc., and Sikorsky Aircraft Corp. (Lockheed Martin). Phase one ended when the government conducted an initial design and risk review assessment with each performer and selected these two performers to continue into phase two.

The project transitions into phase two now, as the two performers will complete detailed design, build, and test of their air vehicle solutions. This phase will end with a government flight test evaluation no later than the fall of 2023.

Bell Textron unveiled its entrant for the U.S. Army's FARA Competitive Prototype program in January 2020. The new rotorcraft, dubbed the Bell 360 Invictus, "combines proven low-risk technologies with advanced processes to deliver soldiers an affordable, agile, and lethal solution to win on the modern battlefield."

The Bell 360 Invictus FARA helicopter.

 

 

The Bell 360 Invictus design emphasizes exceptional performance using proven technologies to fulfill the Army's FARA requirements at an affordable cost and on schedule. One example is the Invictus' rotor system. This design is based on Bell's 525 Relentless rotor system which has been tested and proven at speeds in excess of 200 Knots True Air Speed (KTAS).

Sikorsky debuted its RAIDER X FARA concept copter at the end of 2019. It's a fast-flying, agile, and lethal compound coaxial helicopter that has been specifically designed for securing vertical lift dominance against evolving threats on the future battlefield.

Sikorsky's RAIDER X light-attack copter.

 

 

RAIDER X can reach speeds of more than 250 knots (over 280 mph), almost double the speed of a conventional civilian helicopter, and is capable of flying in excess of 9,000 ft in 95 F heat. It can carry six troops and external weapons, and it aims to redefine helicopter flight during the 21st century.

Based on Sikorsky's Collier Award-winning X2 Technology, RAIDER incorporates the latest advances in fly-by-wire, flight controls, vehicle management systems, and systems integration. It also has retractable landing gear, active vibration control, a composite fuselage, active elevator and rudders, split torque transmission, and a rigid co-axial rotor system. These technologies enable the aircraft to operate at high speeds while maintaining the low-speed handling and maneuverability of conventional, single main-rotor helicopters.

Sources: U.S. Army, Bell Textron, Sikorsky

Published April 2020

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