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What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
Learn more (video included on page).

New! Thermoelectric dehumidifiers for enclosures

Seifert Systems has just introduced its line of compact Soliflex^® Series thermoelectric dehumidifiers, with or without condensate pump. These IP 56-rated units are designed to dehumidify enclosures and small control panels, can be used indoors or outdoors, and are maintenance free. When used with a hygrostat, Soliflex dehumidifiers will keep enclosure humidity below a defined level and only operate when needed.
Learn more.

More Stego enclosure heater options from AutomationDirect

Automation-Direct has added more Stego enclosure heaters to their Enclosure Thermal Management lineup. These new 120 to 240 VAC/VDC units include small, flat versions that distribute heat evenly within compact enclosures and are available with 8- or 10-W heating capacities. Also added are compact loop heaters that feature a patented loop body design for increased natural convection airflow, reduced thermal stress on the heater, and better heat transfer. Loop heaters are available in 10- to 150-W heating capacities.
Learn more.

Great design: Handle with integrated lighting/signaling

Signaling and indicator lights, switches, and buttons -- elements that hardly any machine can do without. The new JW Winco cabinet U-handle EN 6284 integrates all these functions into a single, compact element. The new U-handle is designed to enhance the operation of systems and machines. It features an integrated button and a large, colored, backlit area on the back of the handle. These elements can be used individually or in combination, providing a versatile tool for system control and process monitoring that can be seen from across the room.
Learn more.

Engineer's Toolbox: What is ground loop feedback?

Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
Read the full article.

AI development kit for multi-camera products

The QCS6490 Vision-AI Development Kit from Avnet enables engineering teams to rapidly prototype hardware, application software, and AI enablement for multi-camera, high-performance, Edge AI-enabled custom embedded products. The kit facilitates design with the new, energy-efficient MSC SM2S-QCS6490 SMARC compute module based on the Qualcomm QCS6490 processor. Provides support for up to four MIPI CSI cameras and concurrent Mini DisplayPort and MIPI DSI displays.
Learn more.

High-temp cabinet cooler keeps incineration process in business

An EXAIR client company handles waste treatment on a large ship by operating an incinerator. The area where the incinerator is located gets very hot (over 120° F). This causes failures in the electronics package used to control the incineration process. Since compressed air is readily available, EXAIR's Model HT4225 Cabinet Cooler System is being used to keep the panel cool. It saved the customer from having to replace their control units due to the hot conditions in the incinerator room. Thermostat control is also available, conserving air and operating only when needed to minimize air consumption.
Learn about EXAIR's huge selection of Cabinet Coolers.

Compact snap-in capacitors for general-purpose applications

TDK's new EPCOS B43659 series of snap-in aluminum electrolytic capacitors is the next generation of ultra-compact, general-purpose components for voltages of 450 V (DC) featuring an extremely high CV product. It provides the same features and serves the same applications as the previous series but is much more compact. These RoHS-compliant capacitors can be used in a wide range of applications, such as switched-mode power supplies, frequency converters, UPS, medical equipment, and solar inverters.
Get all the specs.

Conductive Brush Ring overcomes current leakage in EV powertrains

SKF's new Conductive Brush Ring paves the way to greater reliability and longer life in high-performance electric vehicle powertrain systems. Using pure carbon fiber bristles, it provides a reliable electrical connection between an EV eAxle rotor shaft and its housing. When used in combination with SKF Hybrid ceramic ball bearings, it helps to alleviate parasitic current effects that can lead to premature failure in bearings and other components. Available in different configurations for wet (oil-lubricated) motor designs -- and soon for dry (sealed) applications.
Learn more.

Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.

Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.

All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.

Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.

EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

New triple-junction tandem solar cells operate with world-record efficiency

NUS researchers successfully integrated a new anion, cyanate, into a perovskite structure, which was a key breakthrough in fabricating new triple-junction perovskite/Si tandem solar cells. [Credit: National University of Singapore]

 

 

 

 

Scientists from the National University of Singapore (NUS) have developed a novel triple-junction perovskite/Si tandem solar cell that can achieve a certified world-record power conversion efficiency of 27.1% across a solar energy absorption area of 1 cm², representing the best-performing triple-junction perovskite/Si tandem solar cell developed thus far. To achieve this, the team engineered a new cyanate-integrated perovskite solar cell that is stable and energy efficient.

Solar cells can be fabricated in more than two layers and assembled to form multi-junction solar cells to increase efficiency. Each layer is made of different photovoltaic materials and absorbs solar energy within a different range. However, current multi-junction solar cell technologies pose many issues, such as energy loss that leads to low voltage and device instability during operation.

To overcome these challenges, Assistant Professor Hou Yi led a team of scientists from NUS College of Design and Engineering (CDE) and Solar Energy Research Institute of Singapore (SERIS) to demonstrate, for the first time, the successful integration of cyanate into a perovskite solar cell to develop a cutting-edge triple-junction perovskite/Si tandem solar cell that surpasses the performance of similar multi-junction solar cells.

"Remarkably, after 15 years of ongoing research in the field of perovskite-based solar cells, this work constitutes the first experimental evidence for the inclusion of cyanate into perovskites to boost the stability of its structure and improve power conversion efficiency," said Hou.

The experimental process that led to this discovery was published in Nature on March 4, 2024.

Fabricating energy-efficient solar cell technology
The interactions between the components of the perovskite structure determine the energy range it can reach. Adjusting the proportion of these components or finding a direct substitute can help modify the perovskite's energy range. However, prior research has yet to produce a perovskite recipe with an ultrawide energy range and high efficiency.

In this recently published work, the NUS team experimented on cyanate, a novel pseudohalide, as a substitute for bromide -- an ion from the halide group that is commonly used in perovskites. Dr. Liu Shunchang, research fellow in Hou's team, employed various analytical methods to confirm the successful integration of cyanate into the perovskite structure.

Further analysis of the new perovskite's atomic structure provided experimental evidence that incorporating cyanate helped to stabilize its structure and form key interactions within the perovskite, demonstrating how it is a viable substitute for halides in perovskite-based solar cells.

When assessing performance, the NUS scientists found that perovskite solar cells incorporated with cyanate can achieve a higher voltage of 1.422 V compared to 1.357 V for conventional perovskite solar cells, with a significant reduction in energy loss.

The researchers also tested the newly engineered perovskite solar cell by continuously operating it at maximum power for 300 hours under controlled conditions. After the test period, the solar cell remained stable and functioned above 96% capacity.

Encouraged by the impressive performance of the cyanate-integrated perovskite solar cells, the NUS team took their discovery to the next step by using it to assemble a triple-junction perovskite/Si tandem solar cell. The researchers stacked a perovskite solar cell and a silicon solar cell to create a dual-junction half-cell, providing an ideal base for the attachment of the cyanate-integrated perovskite solar cell.

Once assembled, the researchers demonstrated that, despite the complexity of the triple-junction perovskite/Si tandem solar cell structure, it remained stable and attained a certified world-record efficiency of 27.1% from an accredited independent photovoltaic calibration laboratory.

"Collectively, these advancements offer ground-breaking insights into mitigating energy loss in perovskite solar cells and set a new course for the further development of perovskite-based triple-junction solar technology," said Hou.

Next steps
Theoretical efficiency of triple-junction perovskite/Si tandem solar cells exceeds 50%, presenting significant potential for further enhancements, especially in applications where installation space is limited.

Going forward, the NUS team aims to upscale this technology to larger modules without compromising efficiency and stability. Future research will focus on innovations at the interfaces and composition of perovskite -- key areas identified by the team to further advance this technology.

Source: National University of Singapore

Published March 2024

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