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September 09, 2025Volume 21 Issue 34


Image - Sanitary Flange Line Vac Air Operated Conveyors
Sanitary Flange Line Vac Air Operated Conveyors
Line Vac air powered conveyors convert ordinary hose or pipe into a complete conveying system for bulk materials, pills, plastic granules, scrap, trim, and other complex shapes. New Sanitary Flange Line Vacs allow for easy disassembly and cleanup. Ideal for systems which require frequent or mandatory cleaning.
Get all the details.

In this issue of Designfax

  • Add-on small gas engine extends EV range for OEMs
  • Rotating multi-metal 3D printer makes rocket parts
  • New 3D chips: Faster, more energy-efficient electronics
  • 2026 Infiniti QX80 first-ever Sport grade
  • Smooth and precise made-in-the-USA linear stages
  • Engineer's Toolbox: Specifying a slewing ring bearing
  • Raspberry Pi releases 1-TB SSD for 70 bucks!
  • Universal Robots unveils UR8 Long: 70-in. reach
  • E-Z LOK expands line of press-in inserts
  • Marine-grade electro-hydraulic linear actuator
  • NEW Design Guide: Optimize injection molding designs
  • Videos+: Technologies and inspiration in action
    • Secure Your Success with Smalley
  • Most Popular Last Issue
    • Metal laser welding markedly improved
    • 150% more energetic: New solid rocket fuel
    • 2026 Jeep Cherokee: All-new, first hybrid
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: 2026 Infiniti QX80 first-ever Sport grade

News

Weird science: Ice generates electricity when bent!

Forget radio telescopes: Super sensor measures wobble of Earth's axis using underground ring laser

New approach to reduce aerodynamic drag in next-gen high-speed trains

Standard plane uses laser to communicate with satellite



Feature articles

Image - Add-on small gas engine extends EV range for OEMs
Add-on small gas engine extends EV range for OEMs
What may have sounded like a wacky idea five years ago when there was a push toward going full-on electric makes a lot of sense now. Horse Powertrain is trying to make it easy for battery electric vehicle makers to build in extra mileage and turn their vehicles into hybrids by providing an add-on, briefcase-sized internal combustion engine that could extend range by hundreds of miles -- and be more acceptable to customers.
Read the full article.

Image - Rotating multi-metal 3D printer makes rocket parts
Rotating multi-metal 3D printer makes rocket parts
Students at technical university ETH Zurich in Switzerland have developed a laser power bed fusion machine that follows a circular tool path to print round components, which enables users to process multiple metals at once.
Read the full article.

Image - New 3D chips: Faster, more energy-efficient electronics
New 3D chips: Faster, more energy-efficient electronics
Researchers at MIT have combined the best of what exists in silicon with the best in gallium nitride (GaN) electronics. The low-cost technology is scalable with current processes, and the hybrid chips it produces may revolutionize many commercial markets -- even quantum computing.
Read the full article.

Image - 2026 Infiniti QX80 first-ever Sport grade
2026 Infiniti QX80 first-ever Sport grade
Introduced last year with a striking all-new design, the flagship QX80 full-size SUV from Infiniti now includes the first-ever 4WD Sport grade. New for 2026, it boasts a distinctive darkened exterior with unique 22-in. wheels, exclusive interior styling, a standard electronic air suspension, heated and massaging front seats, a killer sound system, and a powerful 450-hp twin-turbo 3.5-liter V6 engine. It sits just under the highest level Autograph trim and seats up to eight.
Read the full article.

Image - Smooth and precise LGS linear stages: Made in the USA
Smooth and precise LGS linear stages: Made in the USA
The LGS Linear Stages from Motion Solutions are designed and manufactured entirely in the United States, ensuring industry-leading responsiveness, customization capabilities, and cost efficiency. These robust stages provide smooth, precise motion with high load capacity, seamless integration, and a whole lot more. Learn what makes them a real standout.
Read the full article.

Image - Engineer's Toolbox: 9 considerations for specifying a slewing ring bearing
Engineer's Toolbox: 9 considerations for specifying a slewing ring bearing
In applications that require a bearing to support a structure while it rotates (e.g., cranes, radar, tank turrets), premature bearing failure can put people and equipment at risk. While slewing ring bearings have proven themselves countless times in such applications, designers must consider many factors when specifying them. The bearing's support structure, mounting (including bolt strength, tensioning, and hole patterns), installation, and even storage are all factors in its success or failure.
Read the full article by Kaydon Bearings.

Image - Raspberry Pi releases 1-TB SSD for 70 bucks!
Raspberry Pi releases 1-TB SSD for 70 bucks!
Raspberry Pi, the incredibly popular and affordable single-board computer system, is getting a big bump up in the memory department. A 1-TB solid-state drive is now available for the Raspberry Pi 5 and other devices. Besides the huge storage space, it boasts super-fast startup and fast data transfer. Available directly from Raspberry Pi for right now. Should be hitting U.S. resellers soon. Requires Raspberry Pi 5-compatible M.2 adapter.
Read the Raspberry Pi blog with more specs. Other new add-ons available.

Image - Universal Robots unveils UR8 Long: 70-in. reach
Universal Robots unveils UR8 Long: 70-in. reach
With the same 1,750-mm (68.9-in.) reach as the popular UR20 and a significantly slimmer profile, UR8 Long combines reach, stability, and precision in a rugged, compact, lightweight form. This cobot's extended reach combined with coordinated multi-axis motion allows for complex weldments of consistent quality. Motion performance optimization also delivers smoother movements at maximum speed to significantly enhance fast-paced bin picking. Payload is 8 kg (17.6 lb). Inverted mounting an option. Lots more capabilities.
Learn more.

Image - E-Z LOK expands line of press-in inserts
E-Z LOK expands line of press-in inserts
E-Z LOK has expanded its E-Z Press™ press-in threaded inserts to include new lengths and thread sizes of stainless steel and brass versions for thermoset and thermoplastics. Inserts for thermoset plastics are engineered to tackle the challenges posed by the material's rigidity and non-remoldable nature. Press-fit inserts for thermoplastics are ideal for applications ranging from DIY projects to advanced 3D printing.
Learn more.

Image - Marine-grade electro-hydraulic linear actuator
Marine-grade electro-hydraulic linear actuator
The Thomson H-Track actuator, which is known for its innovative combination of heavy-duty, hydraulic performance and the electromechanical advantages of a compact, maintenance-free design, has expanded its capabilities with marine-grade corrosion resistance and underwater functionality. Upgrades include: a sealed motor housing, 316 stainless steel components, long-term exposure cert., IP68 dynamic rating for underwater operation, and a refined design.
Learn more.

Image - NEW Design Guide: How to optimize your injection molding designs
NEW Design Guide: How to optimize your injection molding designs
This fully updated guide from Xometry is your roadmap to injection molding success, offering fresh tips, best practices, and design for manufacturability advice to help you navigate the injection molding process. Topics covered include: material selection, design criteria for molds and molded components, practical design tips to reduce manufacturing time and costs, common defects and how to avoid them, and even a case study to illustrate basic principles.
Get your no-cost Xometry guide today.

Most popular last issue

Image - Metal laser welding markedly improved with beam forming
Metal laser welding markedly improved with beam forming
Researchers at the Fraunhofer Institute in Germany have worked out a way to eliminate filler wire in metal laser welding while improving quality, energy efficiency, and production. It improves joining parts of difficult-to-weld alloys or heavy sections, and also materials made by different means, including die-cast and extrusion. Read three successful real-world-application tests.
Read the full article.

Image - 150% more energetic: New solid rocket fuel is safe too
150% more energetic: New solid rocket fuel is safe too
University at Albany chemists have created a new high-energy compound that could revolutionize rocket fuel and make space flights more efficient. Upon ignition, the compound releases more energy relative to its weight and volume compared to current fuels.
Read the full article.

Image - 2026 Jeep Cherokee: New design includes hybrid powertrain
2026 Jeep Cherokee: New design includes hybrid powertrain
The all-new 2026 Jeep Cherokee features an impressive blend of iconic design, capability, and efficiency to provide customers with a solid, go-anywhere midsize SUV. With a new 1.6-liter turbo-four hybrid engine, an estimated 37 mpg combined, and more than 500 miles to a tank of fuel, the 2026 Cherokee is ready to take adventures farther than ever.
Read the full article.

Videos+: Technologies and inspiration in action
Secure Your Success with Smalley
For over 100 years, Smalley has been the go-to partner for precision-engineered solutions. Our innovative Spiral Retaining Rings and space-efficient Wave Springs power over 25,000 applications across industries. Backed by a global team and scalable production, we support 70% of Fortune 500 manufacturers. Need prototypes today or millions of parts next month? Smalley delivers.
Experience the Smalley Advantage -- request your free product samples now.

New products

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