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September 16, 2025Volume 21 Issue 35


Image - Need Inserts? We make it E-Z.
Need Inserts? We make it E-Z.
E-Z LOK threaded inserts allow users to repair or reinforce threads without the need for special taps or installation tools. Our line of threaded inserts is used in metal, plastic, wood, composite and additive industries. Extensive inventories of standard products are available throughout the U.S., and we are also able to produce special threaded inserts to print or per application requirements. Our products are available through a variety of different channels depending on the volume needed.
FREE SAMPLES FOR STANDARD PRODUCTS.
Learn more
or contact Kyle Lindsly-Roach at 310.323.5613 x221.

In this issue of Designfax

  • Airbus creating next-gen fighter jet cockpit
  • Can a big ball robot take on the Moon?
  • Why hydrogen makes metal brittle discovered
  • Ferrari Testarossa: The 1980s icon is back!
  • Heavy-duty rings for mission-critical systems
  • How FESTO is integrating Markforged 3D printing
  • 5 Tips: Motion systems for step-and-settle applications
  • How to maximize and optimize stepper motor control
  • Made-to-order stamped components for insert molding
  • PFC capacitors for consumer electronics
  • Plastic parts without expensive molds
  • Videos+: Technologies and inspiration in action
    • Neat! Snap-together LED enclosure lighting
  • Most Popular Last Issue
    • Add-on small gas engine extends EV range
    • Rotating multi-metal 3D printer: Rocket parts
    • Raspberry Pi 1-TB SSD for 70 bucks!
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Ferrari 849 Testarossa

News

What is liquid air energy storage?

Breakthrough foam combines EMI shielding, thermal management, and infrared stealth

In-wheel motor company says its EV tech will reach price parity with twin e-axle motors next year

GM recalling some newer Chevrolet Corvettes for dangerous fuel fire potential



Image - Internal Threading in Hard Materials Now Possible!
Internal Threading in Hard Materials Now Possible!
"Fasten"-ating: INSACO has a new capability where we can machine an internal thread in ceramic, sapphire, quartz, and other "hard" materials. Our consultative approach ensures we collaborate closely with engineers and designers, understanding their challenges and pushing the boundaries of what's possible. See how our capabilities and experience can complete your next project. Ideal for aerospace, medical, and industrial applications.
Learn more.

Feature articles

Image - Airbus creating next-gen fighter jet cockpit
Airbus creating next-gen fighter jet cockpit
The futuristic technologies that power Tony Stark's Iron Man suit -- virtual assistants, adaptive interfaces, and gesture control -- could find their way into the cockpits of next-gen fighter jets, such as the Future Combat Air System being developed by France, Germany, and Spain. Airbus is working on it.
Read the full article.

Image - Can a big ball robot take on the Moon?
Can a big ball robot take on the Moon?
Researchers at Texas A&M University are testing the 6-ft-diameter RoboBall they've created to be a possible explorer on the lunar surface. The "robot in an airbag" prototype has some unique advantages and a host of challenges.
Read the full article.

Image - Fascinating: Reasons why hydrogen makes metal brittle discovered
Fascinating: Reasons why hydrogen makes metal brittle discovered
Hydrogen has been touted as the ideal fuel for "hard to decarbonize" sectors such as shipping, aviation, and heavy freight, but this gas can cause unexpected cracking in metals. Why does this happen?
Read the full article.

Image - 27,000 Stock Metric Gears from KHK
27,000 Stock Metric Gears from KHK
KHK USA offers the largest selection of stock metric gears in North America -- with over 27,000 configurations. KHK USA offers Metric Spur Gears, Metric Helical Gears, Metric Internal Ring Gears, Metric Gear Racks, Metric Bevel Gears, Metric Worms and Wormwheels all from stock! Free 3D CAD models, technical specs and 24/7 price and availability are all detailed online.
See what KHK USA has in stock for you today!

Image - Ferrari Testarossa: The 1980s icon is back!
Ferrari Testarossa: The 1980s icon is back!
The ultimate '80s supercar has been reborn. Ferrari's 849 Testarossa is a hybrid plug-in super sports berlinetta equipped with three electric motors alongside the mid-rear twin-turbo V8, delivering a total of 1,035 hp -- 50 more than the car it replaces. It looks sweet too.
Read the full article.

Image - Heavy-duty rings for mission-critical systems
Heavy-duty rings for mission-critical systems
Smalley's Constant Section Retaining Rings are engineered to withstand impact and have a high thrust capacity -- ideal for military, aerospace, and heavy-duty equipment. Their precision edgewinding manufacturing ensures consistent strength and reliability. Over 1,000 types are available from stock in carbon and stainless steel sizes ranging from .375" to 10".
Try the Smalley advantage today with free product samples!

Image - How FESTO is integrating 3D printing into its valve and electronic component production
How FESTO is integrating 3D printing into its valve and electronic component production
FESTO is using Markforged 3D printers to enhance its valve and electronic component manufacturing at its Technology Plant in Germany. Learn how the transformative impact of additive manufacturing could provide financial and operational benefits for your company too. FESTO's 3D-printed parts can contain carbon fiber, fiberglass, and even Kevlar, so this is next-gen stuff.
Read the full article.

Image - 5 Tips: Motion systems for step-and-settle applications
5 Tips: Motion systems for step-and-settle applications
Step-and-settle motion is a fundamental support technology for a variety of critical systems such as diagnostic imagers, but OEMs need to properly specify the motion stages if the system is going to succeed. The process is trickier than it sounds. Thankfully, the experts at Motion Solutions are here to help you find the complex balance between performance and cost while avoiding critical pitfalls.
Read the Motion Solutions blog.

Image - How to maximize and optimize stepper motor control
How to maximize and optimize stepper motor control
Engineers from Performance Motion Devices take a comprehensive look at how to control two-phase stepper motors, beginning with the basics (operations, strengths, and weaknesses) and moving on to traditional and updated advanced techniques for control including closed loop. A very thorough presentation.
Read the Performance Motion Devices technical article.

Image - Made-to-order stamped components for insert molding
Made-to-order stamped components for insert molding
Traditionally, OEMs source metal inserts and insert molding services separately. Not anymore. Plastics manufacturers and injection molders are now taking on more of the sourcing responsibility for insert molded parts, and they are partnering with Boker's, who has a long-term proven record for delivering precision stampings with quick turnaround times and ensuring metal inserts are mold-ready upon delivery. Boker's has immediate access to over 2,000 commonly specified and hard-to-find materials.
Learn more.

Image - PFC capacitors for consumer electronics
PFC capacitors for consumer electronics
TDK introduces the B3270xP, a series of ultra-small, metallized polypropylene (MKP) film capacitors tailored for power factor correction (PFC) stages in power supplies for consumer electronics. With their compact design and self-healing properties, these components are engineered for use in high-density circuit designs for devices such as laptops and gaming consoles.
Learn more.

Image - Plastic parts without expensive molds
Plastic parts without expensive molds
Urethane Casting and RTV Molding are rapid tooling processes for producing low- to medium-volume plastic parts with production-level quality. This process uses rubber molds to deliver parts without the high upfront costs or long lead times of traditional injection molding. Production-grade materials provide exceptional detail and finish. Learn how the experts at TriMech Advanced Manufacturing can help you make the most of this custom part-making technology.
Learn more.

Most popular last issue

Image - Add-on small gas engine extends EV range for OEMs
Add-on small gas engine extends EV range for OEMs
What may have sounded like a wacky idea five years ago when there was a push toward going full-on electric makes a lot of sense now. Horse Powertrain is trying to make it easy for battery electric vehicle makers to build in extra mileage and turn their vehicles into hybrids by providing an add-on, briefcase-sized internal combustion engine that could extend range by hundreds of miles -- and be more acceptable to customers.
Read the full article.

Image - Rotating multi-metal 3D printer makes rocket parts
Rotating multi-metal 3D printer makes rocket parts
Students at technical university ETH Zurich in Switzerland have developed a laser power bed fusion machine that follows a circular tool path to print round components, which enables users to process multiple metals at once.
Read the full article.

Image - Raspberry Pi releases 1-TB SSD for 70 bucks!
Raspberry Pi releases 1-TB SSD for 70 bucks!
Raspberry Pi, the incredibly popular and affordable single-board computer system, is getting a big bump up in the memory department. A 1-TB solid-state drive is now available for the Raspberry Pi 5 and other devices. Besides the huge storage space, it boasts super-fast startup and fast data transfer. Available directly from Raspberry Pi for right now. Should be hitting U.S. resellers soon. Requires Raspberry Pi 5-compatible M.2 adapter.
Read the Raspberry Pi blog with more specs. Other new add-ons available.

Videos+: Technologies and inspiration in action
Neat! Snap-together LED enclosure lighting
Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting and see it in action.

Video Image

New products

Electrical/Electronics
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Mechanical
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Motion
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