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November 30, 2021Volume 17 Issue 44


Image - PolyDrill<sup>®</sup> Multi-Spindle Heads
PolyDrill® Multi-Spindle Heads
Multiple drill heads are available for a variety of machine OEMs. Two-spindle up to 10-spindle units, with fixed or flex shaft power, adjustable or fixed hole pitches and compact designs allow adaptability for the machine builder, integrator or assembly line designer. Holes in most material from 0.06"-1".
Contact Lee Coleman at Suhner for all the details.
706-314-2927

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In this issue of Designfax

  • New F-35 Lightning fighter jet adaptive cycle engine
  • Remote monitoring comes to the cobot world
  • New carbon fiber composite can be fully repaired
  • New Mercedes-AMG SL: Premium roadster even better
  • Top 10 ways to save on CNC machining
  • Molded threads and how to design them
  • Quick release couplings with safety lock
  • New Ground Fault Detection Tech Guide
  • Resolve EMI and EMC challenges with Ansys
  • Under-$100 Lidar snags CES 2022 Innovation Award
  • New PETs for automotive exterior components
  • Videos+: Technologies and inspiration in action
    • New Revolox™ self-locking ring for high RPM
    • How the glass inside your car is engineered
  • Most Popular Last Issue
    • 2023 Corvette Z06: Track beast, everyday supercar
    • U.S. Air Force making jet fuel out of thin air
    • 60 Years Ago: First launch of a Saturn rocket
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: New Mercedes-AMG SL

News

Latest IBM breakthrough is 127-qubit quantum processor

UK's Royal Air Force makes world's first successful flight using only synthetic fuel

New model simulates phenomena in a shock wave

Carbon nanotubes show promise in helping electronics withstand outer space's harsh conditions



Image - Production CNC Machining, 3D Printing, and Injection Molding
Production CNC Machining, 3D Printing, and Injection Molding
Xometry can take on your largest production jobs, up to millions of parts. Engineering and supply chain leaders at organizations including NASA, BMW, Dell, Bosch, and GE trust Xometry. CoCs, material certifications, material and process lot traceability, full dimensional reports, inspection reports, and hardware certifications are available with production orders.
Get your instant quote today.

Feature articles

Image - GE concludes testing of new F-35 Lightning fighter jet adaptive cycle engine prototype
GE concludes testing of new F-35 Lightning fighter jet adaptive cycle engine prototype
GE has completed ground-based testing of its first XA100 adaptive cycle engine prototype for the Lockheed Martin F-35 Lightning fighter jet that will be used by the U.S. Air Force. The new engine combines three key innovations to deliver a generational change in combat propulsion performance.
Read the full article.

Image - Remote monitoring comes to the cobot/robot and automation world with new WebLytics solution from OnRobot
Remote monitoring comes to the cobot/robot and automation world with new WebLytics solution from OnRobot
OnRobot is making its software debut with the launch of WebLytics, a unique production monitoring, device diagnostics, and data analytics solution designed to enhance productivity and minimize downtime. It gathers equipment data from both robots and tools and transforms it into easy-to-understand, visualized device and application-level intelligence.
Read the full article.

Image - New carbon fiber composite can be fully repaired after damage
New carbon fiber composite can be fully repaired after damage
A team of University of Washington researchers has created a new type of carbon fiber-reinforced material that is as strong and light as traditionally used materials but can be repeatedly healed with heat, reversing any fatigue damage. This also provides a way to break it down and recycle it when it reaches the end of its life.
Read the full article.

Image - Totally new Mercedes-AMG SL: Premium roadster just keeps getting better
Totally new Mercedes-AMG SL: Premium roadster just keeps getting better
Is it too early to dream about summer? Let's do it anyway and think about the all-new Mercedes-AMG SL, which will be available as a luxurious soft-top 2+2-seater with two V8 biturbo engine options: the 577-hp top model SL 63 and the 469-hp SL 55. For the first time in 70 years, the SL is available with all-wheel drive and rear-wheel steering, and the overall design is so fresh that no part of the body shell was adopted from the predecessor or any other model series.
Read the full article.

Image - Top 10 ways to save on CNC machining -- great design tips
Top 10 ways to save on CNC machining -- great design tips
CNC machining follows a few important rules like rounding corners, machining pockets, and maintaining wall thicknesses to specific ratios. Reducing complexity reins in this process. Watch and learn as experts from Xometry lay out their top recommendations, which could save you time, money, and a manufacturing headache or two. Excellent info.
View the video.

Image - Molded threads and how to design them
Molded threads and how to design them
Molded threads are everywhere as part of mass-produced plastic parts we encounter every day, parts that were made using multi-cavity, highly automated molds costing hundreds of thousands of dollars and requiring many months to design and manufacture. But what if you don't have that kind of time or money? No worries. Just follow some basic design guidelines from Protolabs, and understand that the threads found on molded parts are a bit different than the ones made in a machine shop.
Read the full article.

Image - Quick release couplings with safety lock
Quick release couplings with safety lock
To reduce the time involved in setting up equipment and production lines, JW Winco has incorporated a new coupling in its product portfolio. With the GN 1050 quick release coupling, components can be quickly and securely connected to a machine or device with just a click. A safety locking button protects the coupling from being accidentally opened.
Read the full article.

Image - New Ground Fault Detection Tech Guide
New Ground Fault Detection Tech Guide
The Ground Fault Considerations Tech Guide from NK Technologies covers a wide range of topics and includes an easy-to-use selection guide, as well as a variety of case studies and application examples -- all in 22 pages. Highlights include: ground fault detection basics, ground fault sensing basics, consolidated ground fault sensors selection guide, and design considerations for earth fault protection.
Get this informative guide today.

Image - Resolve EMI and EMC challenges with Ansys
Resolve EMI and EMC challenges with Ansys
EMA3D Cable solves complex EMI and EMC challenges related to high-intensity radiated fields, lightning strikes, radiated emissions and conducted susceptibility, and other issues. It is being used to build complete models of cars and planes, including every cable. Ansys HFSS is the world's foremost antenna design and modeling tool. Its comprehensive set of solvers allows engineers to address diverse electromagnetic problems ranging in detail and scale from passive integrated circuit components to extremely large-scale EM analyses, such as automotive radar scenes for advanced driver-assistance systems.
Read this informative Ansys blog.

Image - Under-$100 Lidar named CES 2022 Innovation Awards Honoree
Under-$100 Lidar named CES 2022 Innovation Awards Honoree
Cepton Technologies has been named a CES 2022 Innovation Awards Honoree in the Vehicle Intelligence & Transportation category for its Nova product, a miniature, wide-field-of-view lidar sensor for near-range applications. Nova is designed to help minimize perception blind spots to enhance advanced driver assistant systems and autonomous driving capabilities in modern vehicles. It enables high-res 3D imaging to accurately detect small children, on-road objects, protrusions, and road edges. The giant CES 2022 consumer electronics and technology trade runs Jan. 5-8, 2022, in Las Vegas.
Learn more.
See all of the CES 2022 Innovation Awards Honorees.

Image - New PETs for automotive exterior components
New PETs for automotive exterior components
Polyplastics Group has introduced two new RENATUS polyethylene terephthalate (PET) grades that deliver superior mechanical properties, appearance, and weather resistance for automotive exterior components. RH030 (30% glass filled) and RH045 (45% glass filled) maintain their jet blackness and reduce whitening on the surface of molded articles in outdoor environments, making them ideally suited for applications such as automotive side mirrors and rear wiper arms/blades. Since PET parts are not painted, weathering degradation can occur over time when the glass filler starts to float and the jet blackness decreases. Accelerated weather resistance testing demonstrates that Polyplastics' new PET materials maintain lower index values than competing products, indicating that whitening is being reduced.
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Most popular last issue

Image - 2023 Corvette Z06: Track beast and everyday supercar you can drive around town
2023 Corvette Z06: Track beast and everyday supercar you can drive around town
Chevrolet is taking the American supercar to a whole new level with the introduction of the 2023 Corvette Z06, which is wider, sports a luxe interior, and features the all-new 5.5L LT6 engine -- the highest-horsepower naturally aspirated V-8 to hit the market in any production car, ever. Not enough for you? An available Z07 performance package will provide max track capabilities.
Read the full article.

Image - U.S. Air Force backs program that makes jet fuel out of thin air
U.S. Air Force backs program that makes jet fuel out of thin air
A U.S. Air Force pilot program with carbon transformation company Twelve hit a major milestone this year when it successfully produced jet fuel from CO2, setting up the conditions to create the synthetic carbon-neutral E-Jet fuel in larger quantities. For the Air Force, the implications of this innovation could be profound.
Read the full article.

Image - 60 Years Ago: First launch of a Saturn rocket
60 Years Ago: First launch of a Saturn rocket
In 1957, while working with the Army Ballistic Missile Agency at the Redstone Arsenal in Huntsville, AL, Wernher von Braun and his team of engineers began studies to build a rocket with a then-unprecedented thrust of 1.5 million pounds. This project would give rise to a new family of large rockets called Saturn, which would eventually provide the thrust to land the first man on the Moon.
Read the full article.

Videos+: Technologies and inspiration in action
New revolutionary Revolox™ self-locking ring for high RPM
The revolutionary Revolox Self-Locking Retaining Ring from Smalley. Secure and easy locking for your high-speed rotational needs. The "dimple and slot" design prevents ring expansion, safely securing your application at high RPM. This makes it possible to operate at higher speeds, withstand vibration, function under rapid acceleration, and absorb a degree of impact loading. The Revolox self-locking ring enables engineers to cost-effectively design for high-RPM requirements and with ease of assembly for high-volume applications.
See how it works.

Video Image
How the glass inside your car is engineered
Jason Fenske from Engineering Explained learns from top automotive glass scientists at Corning's Sullivan Park campus in New York about how different factors like durability, readability, glare, and safety affect design and manufacturing considerations for state-of-the-art, smartphone-like in-vehicle displays. You always learn something new from a Fenske video.
View the video.

Video Image

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