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October 24, 2023Volume 19 Issue 40


Image - HRG Miniature Roller Type LM Guide
HRG Miniature Roller Type LM Guide
The HRG from THK is an LM Guide that uses rollers for the rolling elements. As the smallest roller-type guides, the HRG8, 10, and 12 achieve higher rigidity and a longer service life than other LM Guide models of similar size. It can handle loads applied from four directions. The HRG can be used in a variety of mounting orientations (wall-mounted, horizontal, inverted, and vertical), making it suitable for a wide range of applications.
Find out more from THK.

In this issue of Designfax

  • Assembly tape could cause phone, laptop battery drain
  • Moon rover wheel prototype 3D printed in NASA collab
  • Weird science: Lasers deflected using air
  • EV9: First all-electric three-row SUV from Kia
  • When metals can't take the heat: Silicon Carbide
  • Engineer's Toolbox: Self-clinching fasteners tips
  • Learn about cross roller rings: THK webinar Oct. 25
  • Advantages of slotless motors
  • Injection-molded plain bearings for high mechanical loads
  • New electro-pneumatic vacuum regulator
  • Videos+: Technologies and inspiration in action
    • Flex Locators for quick fixture changeover
  • Most Popular Last Issue
    • Home-building robot carries, cuts, lays block
    • Insider Look: Porsche EV battery testing
    • All-new 2024 Lexus GX: Sophisticated off-roader
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Kia EV9: All-electric three-row SUV

News

Simple superconducting device could dramatically cut energy use in computing, other applications

Downside to space age: Unprecedented levels of alloy aerosols detected in the atmosphere

New algorithm shuts down cyberattack on U.S. Army unmanned military robot

Army names its newest combat vehicle after WWII and Operation Iraqi Freedom Soldiers



Image - Stop spending time setting up and managing your robotic CNC tending application
Stop spending time setting up and managing your robotic CNC tending application
Automating your machine tending operations has never been so easy. Compatible with all major robot brands, D:PLOY CNC is an intuitive, no-programming platform that lets you set up your CNC machine tending application 80% faster than traditional programming. When your production requirements change, you can quickly redeploy the application for new parts -- all done in-house, with no prior experience needed.

Feature articles
Assembly tape could cause phone and laptop battery drain
In a fascinating discovery, researchers at Dalhousie University in Canada have concluded that some adhesive tape used to assemble commercial lithium-ion batteries can contribute to charge loss while devices sit idle.
Read the full article to find out why.
Image -
When metals can't survive, use an alternative.
INSACO: The top choice for high-precision machining of hard materials to very precise tolerances.


Image - Researchers 3D print moon rover wheel prototype with NASA
Researchers 3D print moon rover wheel prototype with NASA
Researchers at the Department of Energy's Oak Ridge National Lab, in collaboration with NASA, are taking additive manufacturing to the final frontier by 3D printing the same kind of wheel as the design used by NASA for its VIPER robotic lunar rover. The wheel rim was printed as a single part, whereas VIPER's 50-piece wheel rim is held together with 360 riveted joints.
Read the full article.

Image - Weird science: Lasers deflected using air
Weird science: Lasers deflected using air
Using a novel method, beams of laser light can be deflected using air alone according to a group of researchers from universities in Germany. An invisible grating made only of air opens up promising applications, especially as a fast switch for high-power lasers.
Read the full article.

Image - Over 26,000 Stock Metric Gears
Over 26,000 Stock Metric Gears
KHK USA Inc offers the largest selection of stock metric gears in North America -- with over 26,000 configurations. KHK USA offers Metric Spur Gears, Metric Helical Gears, Metric Internal Ring Gears, Metric Gear Racks, Metric Bevel Gears, Metric Worms and Wormwheels from stock! Free 3D CAD models, technical specs and 24/7 price and availability detailed online.
See what KHK USA has in stock for you today!

Image - EV9: First all-electric three-row SUV from Kia
EV9: First all-electric three-row SUV from Kia
Kia is continuing its trend of rolling out award-winning vehicles with the introduction of the EV9, the brand's first dedicated three-row all-electric SUV. Slightly longer than the popular Telluride SUV and featuring a cool, angular design, EV9 will come in single- and dual-motor options with two battery sizes and generous interior volume and cargo space.
Read the full article.

Image - When metals can't take the heat: Silicon Carbide is a top choice for high-temperature wear
When metals can't take the heat: Silicon Carbide is a top choice for high-temperature wear
Silicon Carbide is among the hardest of ceramics. It retains this hardness and strength at elevated temperatures, which translates into incredible wear resistance. Several grades of Silicon Carbide optimize wear performance for bearings and other parts requiring extreme precision in high-acceleration or aerospace applications. INSACO is the expert in precision machining SiC in applications where thermal conductivity or strength at high temperatures and low density are key.
Learn more.

Image - Engineer's Toolbox: <br>Self-clinching fasteners design tips
Engineer's Toolbox:
Self-clinching fasteners design tips

Dozens of types and thousands of variations of self-clinching fasteners (steel, stainless steel, or aluminum) have been engineered over the years. Leon M. Attarian of PennEngineering provides three mini case studies where manufacturers benefited greatly by switching to self-clinching fasteners in their assemblies. This article is filled with insightful tips and suggestions.
Read the full article.

Image - Learn about cross roller rings: THK webinar Oct. 25
Learn about cross roller rings: THK webinar Oct. 25
Learn what makes THK cross roller rings unique in the market, including: structure, load characteristics, and rigidity. The one-hour webinar on Oct. 25, 2023, will begin at 2:15 pm Eastern Time. It will present technical information as well as application examples. An intro to THK's full product lineup will also be included.
Learn more and register.

Image - Advantages of slotless motors over standard stepper motors
Advantages of slotless motors over standard stepper motors
According to Lin Engineering, "Slotless motors have gone through innovations in design as well as manufacturing, making them a good choice for specific applications." This article explores the benefits and drawbacks of slotless motors and provides information that may help you decide when to -- and when not to -- select them as a solution.
Read the full article.

Image - Injection-molded heavy-duty plain bearings for high mechanical loads
Injection-molded heavy-duty plain bearings for high mechanical loads
igus has introduced a new two-component plain bearing for high mechanical loads called the iglide Q3E series. With this new, greaseless offering, igus has, for the first time, found a way to manufacture heavy-duty bearings made of two layers of high-performance plastic using the cost-effective injection molding process. Applications include the construction and agricultural machinery industries.
Learn more.

Image - New electro-pneumatic vacuum regulator
New electro-pneumatic vacuum regulator
The Type 1005V Electronic Vacuum Regulator is the first electronic vacuum regulator offered by ControlAir. It is used in various industrial and automation applications to precisely control and regulate the flow of air or gases in a system. It has two solenoid valves, a pressure sensor, and an electronic board for precise control to ensure that the vacuum pressure remains steady.
Learn more.

Most popular last issue

Image - Neat. Home-building robot carries, cuts, lays block
Neat. Home-building robot carries, cuts, lays block
Australian robotics system builder FBR has created the next generation of its Hadrian X construction robot, which the company says is on its way to the United States to help build structures. Hadrian X features a shuttle block delivery system, a 32-m telescopic boom arm, special stabilization tech for precision block laying at a rate of 240 blocks per hour (directly linked to CAD drawings), and the ability to apply a special adhesive used for mortar. Very cool to see in action.
View the video.

Image - Insider Look: Porsche EV battery testing
Insider Look: Porsche EV battery testing
Get an insider look at how Porsche Engineering uses test methods specifically adapted to the requirements of high-voltage technology. These include not only conventional test benches, but also HiL test benches for virtual testing of PI controllers throughout a worldwide network of connected facilities. AI will help save even more development time and costs in the future.
Read the full article.

Image - All-new 2024 Lexus GX: Ultra-sophisticated off-roader
All-new 2024 Lexus GX: Ultra-sophisticated off-roader
If you like luxury with some off-roading edge, the all-new Lexus GX could be the ride for you. Redesigned from the ground up with new powertrains, an impressive host of premium features, a noticeably rugged and boxy exterior, seating for seven, and an all-new Overtrail grade, GX is made to blaze trails ... with sophistication.
Read the full article.

Videos+: Technologies and inspiration in action
Flex Locators for quick changeover of small and large fixtures
Flex Locators from Fixtureworks are designed for quick changeover of small and large fixtures, automation components, and more. They are ideal for applications that require frequent disassembly, providing excellent repeatability for locating and clamping in a single operation. Manual and pneumatic versions are available. Just turn the handle, knob, or screw!
View the video.

Video Image

New products

Electrical/Electronics
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Mechanical
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Motion
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