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August 04, 2020Volume 16 Issue 29


Image - High Speeds or High Torque?
High Speeds or High Torque?
Discover the new FAULHABER 1660 BHx series: a high-power, slot-less brushless DC motor based on 2-pole technology that's setting new standards for performance, speed, and power. 16mm in diameter and 60mm in length, the 1660 BHx motor is ideal for handheld tools and devices requiring impressive power and high efficiency. Offered in two motor design options, optimized for high-speed (BHS-version) or high-torque (BHT-version) performance.
Learn more.

In this issue of Designfax

  • Perseverance carrying first spacesuit materials to Mars
  • Opinion: Building a better normal for manufacturing
  • Wow. Researchers claim new material can't be cut
  • Be a speed racer: Mercedes-AMG GT Black Series
  • Tube-bending machine conversion: Hydraulic to electric
  • Steel mill saves $3.5M switching bearings
  • Engineering plastic with optimized sliding friction properties
  • Mini toggle switch features never-slip grip
  • Get instant build quotes in SOLIDWORKS and CATIA
  • Redundancy added to TMR angle sensor portfolio
  • Dual-curing sealant used in automotive connectors
  • New servo drive system simplifies motion control
  • LEGO Nintendo Entertainment System kicks it 1980s style
  • Videos+: Technologies and inspiration in action
    • Small batch welding? Leave it to the cobot
    • World First: Cobot autonomous bin-picking kit
  • Most Popular Last Issue
    • Most Popular 1st Half 2020: Part 1
    • Most Popular 1st Half 2020: Part 2
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Mercedes-AMG GT Black Series

News

Researchers halve the energy required to write data to servers

Reverse engineering of 3D-printed parts by machine learning reveals security vulnerabilities

Boom Supersonic and Rolls-Royce will collaborate on supersonic plane engine design

Army and University of Pennsylvania team up to train COVID-19 detection dogs



Feature articles

Image - NASA's Perseverance rover carrying first spacesuit materials to Mars for testing
NASA's Perseverance rover carrying first spacesuit materials to Mars for testing
What should astronauts wear on Mars, where the thin atmosphere allows more radiation from the Sun and cosmic rays to reach the ground? In this Q&A, spacesuit designer Amy Ross explains how five samples, including a piece of helmet visor, Teflon, and Vectran, will be tested aboard the Perseverance rover, which was launched July 30 to the Red Planet.
Read the full article.

Image - Opinion: Building a better normal for manufacturing
Opinion: Building a better normal for manufacturing
I am anxious to see what the new normal will be once we are all allowed to go back to work. I find it hard to believe things will return to the way they used to be. We have spent the last 40 years investing in making what goes on inside our four walls more efficient. Now that many of us are not allowed in the building, the cost of not being able to do business is much greater than the incremental savings our old technologies have given us. By Eric Doubell, CEO, Razorleaf
Read the full article.

Image - Wow. Researchers claim new material can't be cut
Wow. Researchers claim new material can't be cut
Engineers in England at Durham University and their research partners have created what they say is the first manufactured, "non-cuttable" material. Their unlikely design inspirations? Grapefruit and abalone shell. In tests, the metallic foam material could not be cut by angle grinders, drills, or high-pressure water jets.
Read the full article.

Image - Be a speed racer: Mercedes-AMG GT Black Series
Be a speed racer: Mercedes-AMG GT Black Series
If you've got a high-end speed racer inside you just waiting to be set free and a wad of cash at the ready, Mercedes has a top-of-the-line super sports car that you can drive through town or at the racetrack. Featuring the most powerful Mercedes-AMG V8 series engine of all time, the new 720-hp Mercedes-AMG GT Black Series does 0 to 60 in 3.1 sec sporting a design that stems directly from the current AMG GT3 race car.
Read the full article.

Image - Why convert a tube-bending machine from hydraulic to electric?
Why convert a tube-bending machine from hydraulic to electric?
Tube-bending machines have been driven by hydraulics for the past 80 years. Operators know how to get the best out of their machines, so why switch to electric cylinders? There are some disadvantages to going electric, but the fundamental reason to consider making the switch is simple: You can make better parts. By Brian Sondergeld
Read this informative Tolomatic blog.

Image - Steel mill saves nearly $3.5M in a year switching to NSK bearings
Steel mill saves nearly $3.5M in a year switching to NSK bearings
A steelmaker based in Poland is saving nearly $3.5 million after switching to NSK's sealed-clean KVS bearings in its roll mill. The performance of these four-row tapered roller bearings has been so good that the company has adopted this solution for all of its tandem cold mills.
Read the full article.

Image - Engineering plastic with optimized sliding friction properties for automotive
Engineering plastic with optimized sliding friction properties for automotive
BASF has just launched an engineering plastic that is particularly suited for automotive parts that come into contact with hot oil. The new polyethersulfone (PESU) Ultrason E0510 C2TR shows very good tribological properties, high oil resistance, and excellent dimensional stability. The injection-molding grade with a 10 percent carbon-fiber reinforcement can be used within a wide temperature range between -30 and 180 C. It is easy to process because of its low viscosity and very good flow properties.
Learn more.

Image - Mini toggle switch features never-slip grip
Mini toggle switch features never-slip grip
Electromechanical switch manufacturer C&K has expanded its miniature 7000 Series locking toggle switch to include an optional knurled cap. The textured pattern provides a non-slip surface that enables customers to move from one position to another without the toggle lever slipping from their grip. Offering reliable and long-term operation up to 100K cycles, the 7000 Series locking toggle switch is available with and without the IP67 sealing to meet application requirements.
Learn more.

Image - Get instant Xometry build quotes while designing in SOLIDWORKS and CATIA
Get instant Xometry build quotes while designing in SOLIDWORKS and CATIA
Engineers can now get their designs made faster with instant access to Xometry part manufacturing price quotes without leaving SOLIDWORKS and CATIA design environments. A new partnership between Xometry and Dassault Systemes makes it possible. This means sourcing manufacturing price quotes can become a one-click experience directly integrated into the design software. Engineers can view Xometry price quotes on their screen in the context of their design and click to have it manufactured. Xometry custom manufacturing services include 3D printing, CNC machining, injection molding, and sheet metal fabrication.
Learn more.

Image - TDK brings redundancy to its TMR angle sensor portfolio
TDK brings redundancy to its TMR angle sensor portfolio
TDK has announced the expansion of its tunnel-magnetoresistance (TMR) angle sensor portfolio with the new digital TAD4140 sensor, designed for demanding automotive and industrial applications. Compared to TDK's existing digital angle sensor (the TAD2141), the new TAD4140 features full redundancy with two signal processor units and 2x2 TMR bridges in a single TSSOP16 package. Both angle sensors are capable of contactless sensing up to 360 degrees. The new sensor is able to simultaneously measure speed, direction, and motor position, making it suitable for motor-control applications such as Brushless DC (BLDC) motor commutation in electric power-assisted steering (EPAS) systems.
Learn more.

Image - Dual-curing sealant from DELO used in connectors for automotive electronics
Dual-curing sealant from DELO used in connectors for automotive electronics
DELO has introduced a light- and humidity-curing sealant for silver-coated connectors that are often found in vehicle control units or sensors. DELO DUALBOND GE4918 offers very good pin-sealing properties, increases connector life, and allows efficient production. It not only adheres very well to mercaptan silver-pin coatings, but also adheres to the typical connector housing materials PA and PBT, even under the stringent conditions of the automotive sector. The one-component product is easy to dispense, shows good flow properties, and can be fixed in 10 to 20 sec with the help of high-intensity UV light. With this new sealant, automotive suppliers can benefit from its silicone-like properties without having to take special precautions in their production, as is the case with silicones.
Learn more.

Image - New servo drive system simplifies motion control for machine builders
New servo drive system simplifies motion control for machine builders
With its Sinamics S210 converter designed specifically for use with the newly developed Simotics S-1FK2 motors, Siemens is offering a new and innovative servo drive system in an initial offering from 50 to 750 W. The converters come with integrated safety functions and enable rapid engineering via motion technology objects in Simatic S7-1500 controllers. They are connected to higher-level controllers via Profinet and are quickly and easily programmed by automatic motor parameterization and one-button tuning. Typical uses for this new drive system include packaging machines; handling applications such as pick and place, wood, and plastics processing; as well as life sciences and digital printing.
Learn more.

Image - LEGO Nintendo Entertainment System kicks it 1980s style
LEGO Nintendo Entertainment System kicks it 1980s style
It sold out in a flash, but LEGO is busy making more of its new weird and wacky Nintendo Entertainment System set complete with 1980s-style TV and movable Mario. This 2,646-piece model kit lets you build an 8-in. high TV; Nintendo games console, controller, and Game Pak cartridge; and even a handle-operated scrolling screen. It's a huge departure from the high-end car and space kits we usually feature, but it has its charms. Available exclusively from the LEGO site and stores for 2020.
Learn more.

Most popular last issue

Image - Most Popular Stories/Products 1st Half 2020: Part 1
Most Popular Stories/Products 1st Half 2020: Part 1
XL mega plane, 500-mile EV battery, Ford GT, metal kills bacteria, American-made supercar, WWI helmets vs. modern designs, stainless steel types, most popular products and videos.
Read the issue.

Image - Most Popular Stories/Products 1st Half 2020: Part 2
Most Popular Stories/Products 1st Half 2020: Part 2
Unbreakable battery, attack copters, Raspberry Pi, Cobra electric drag racer, McLaren Speedtail, Tesla ventilator, Ferrari Roma, most popular products and videos.
Read the issue.

Videos+: Technologies and inspiration in action
Small batch welding? Leave it to the cobot
Manufacturer MT Solar knew it was time for automation when one of its welders recommended that the owners look into robotic welding. Watch how the company overcame labor shortages and freed current staff from repetitive welding tasks while successfully handling a 300% surge in demand. Their solution? Deploying Vectis Automation's Cobot Welding Tool powered by Universal Robots' UR10e.
See how they did it:
Want to learn more? Download free ebook on cobots:
Ready for a virtual experience? Visit Vectis Automation at Universal Robots' Cobot Expo:

Video Image
World First: Universal Robots rolls out ActiNav, a super-smart cobot autonomous bin-picking kit
ActiNav from Universal Robots is a new UR+ application kit for companies of all sizes that simplifies integrating autonomous bin picking of parts and accurate placement -- including precise orientation -- in machines using UR cobots. ActiNav handles vision processing, collision-free motion planning, and autonomous real-time robot control all at once. The system is also incredibly easy to program. Genius!
See what ActiNav can do.

Video Image

New products

Electrical/Electronics
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Mechanical
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Motion
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