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April 18, 2023Volume 19 Issue 15


Image - American-Made Quick-Turn Injection Molded Custom Parts -- Fast, Simple, High-Quality
American-Made Quick-Turn Injection Molded Custom Parts -- Fast, Simple, High-Quality
With Xometry's new quick-turn injection molding service, you get a quote for domestically produced parts in as fast as 2 hours and receive those parts in as few as 5 business days.

Order a few parts or a few thousand, and select from dozens of production-grade materials and various mold finishing options. You'll own your tooling and save $500 on your first mold.

Explore our injection molding criteria, and use the Xometry Instant Quoting Engine® to quote your project today.


In this issue of Designfax

  • Inside Look: How Porsche Taycan recovers energy
  • Mars Helicopter completes 50th flight
  • Anti-dust tech paves way for self-cleaning surfaces
  • Dodge Challenger SRT Demon 170: Fastest muscle car
  • Retaining rings and wave springs solutions: Samples
  • Real-World Applications: Aircraft control-column torque
  • What's the difference between PSA assembly tape types?
  • Feel the difference: 2-shot injection molded knobs
  • ClampDisk micro fastener -- a new alternative
  • What motor torque constant to use for drive type
  • High-current chokes for automotive and industrial
  • Videos+: Technologies and inspiration in action
    • Recommended: Advanced inductive tech sensor
  • Most Popular Last Issue
    • Basketball-size inverse-Wankel rotary engine
    • First Look: Genesis GV80 Coupe Concept
    • New algorithm keeps drones from colliding
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Dodge Challenger SRT Demon 170

News

Air Force Research Lab conducts first flight experiments for communications in terahertz band

Critical metal needs rise while cars, trucks decarbonize

New Raytheon StormBreaker smart weapon sees targets in all weather conditions

New peptide may hold potential as an Alzheimer's treatment -- and reverse neurodegeneration



Image - Guide to machine shop automation
Guide to machine shop automation
We know that collaborative automation starts with your specific needs: your shop, your employees, your products. OnRobot can help you find the easiest and most cost-effective way to get started with automation. Download our no-cost ebook to learn how to transform your machine shop with automation.
Download your ebook.
Learn how to build your own robotic machine tending application.

Feature articles
Inside Look: How the Porsche Taycan recovers energy while driving

The all-electric, four-door Taycan generates new energy when braking. This is possible due to a unique recuperation management system. Learn how Porsche's system works.
Read the full article.
Image -
JW Winco offers more than 75,000 standard parts, including toggle clamps, shaft collars, concealed multiple-joint hinges, and hygienically designed components.


Image - NASA's Mars Helicopter completes 50th flight
NASA's Mars Helicopter completes 50th flight
Designed to fly no more than five times, the 4-lb Mars Helicopter called Ingenuity was intended to prove powered, controlled flight on another planet was possible. Built with many off-the-shelf components, such as smartphone processors and cameras, it has wildly exceeded expectations.
Read the full article.

Image - Anti-dust tech paves way for self-cleaning surfaces
Anti-dust tech paves way for self-cleaning surfaces
Researchers at The University of Texas at Austin partnered with a North Carolina-based company to develop a new method to keep dust from sticking to surfaces. The result is the ability to make many types of materials dust resistant, from spacecraft to solar panels to household windows.
Read the full article.

Image - Line Vac Air Operated Conveyors
Line Vac Air Operated Conveyors
EXAIR's Line Vac connects to standard hose or tube to create a powerful conveyor. The design features large throat diameters for maximum throughput capability. A small amount of compressed air is injected through directed nozzles to produce a vacuum on one end and high output flows on the other.
See video online.

Image - Dodge Challenger SRT Demon 170: Fastest and most powerful muscle car in the world
Dodge Challenger SRT Demon 170: Fastest and most powerful muscle car in the world
Dodge's seventh and final "Last Call" special-edition Challenger model is the quickest, fastest, and most powerful muscle car in the world: the 1,025-hp 2023 Dodge Challenger SRT Demon 170. It can do 0 to 60 in a mind-blowing 1.66 sec. Dodge is ending the production of its Challenger and Charger muscle cars in 2023.
Read the full article.

Image - Retaining rings and wave springs solutions: <br>Get your samples
Retaining rings and wave springs solutions:
Get your samples

Finding the best possible solution for your design challenge is no easy task. That's why Smalley is here to help you find the right wave spring, retaining ring, or constant section ring for all of your applications. Choose from one of their 12 product types, 400 sizes, and 10,000+ standard parts in carbon and stainless steel, or challenge Smalley's team of engineers to tailor a custom part fit to your exact application requirements.
Request your samples today!

Image - Real-World Sensor Applications: <br>Aircraft control-column torque measurement
Real-World Sensor Applications:
Aircraft control-column torque measurement

Flight controls require extreme auditing prior to in-flight use. FUTEK's MBA500 Torque and Thrust Biaxial Sensor provides quality-assurance engineers with the appropriate tools to monitor the torque applied to an aircraft's control column (yoke).
See how engineers design this test setup.

Image - What's the difference between rubber, acrylic, and silicone PSA tapes for assembly?
What's the difference between rubber, acrylic, and silicone PSA tapes for assembly?
While there are a broad range of PSA tapes that provide different levels of quick stick, adhesive strength, adhesion to difficult substrates, environmental resistance, and more, the three most common categories that cover the widest variety of use cases are rubber, silicone, acrylic. What are the differences between these tapes? Which applications are best suited for each? Engineered Materials runs through the strengths and weaknesses of each type, providing general guidelines of when you'd want to use acrylic, rubber, or silicone PSA tapes.
Read the full Engineered Materials article.

Image - Feel the difference: 2-shot injection molded knobs sample pack
Feel the difference: 2-shot injection molded knobs sample pack
In 1979, Rogan was the first knob company to mold a knob utilizing the 2-shot injection molding process, which uses a single plastic molding machine specially made to inject two materials sequentially or one on top of the other. If you've ever used a plastic toothbrush with a colorful rubber grip, it was likely 2-shot injection molded. Create a competitive advantage for your products. You can add markings, custom colors or graphics, and even glow-in-the-dark materials. Request a sample of control knobs or clamping knobs -- or both.
Request a sample pack from Rogan, and feel the difference.

Image - ClampDisk micro fastener is new alternative for automotive and consumer electronics
ClampDisk micro fastener is new alternative for automotive and consumer electronics
Designed as a unique alternative in assemblies for the automotive and consumer electronics markets, the ClampDisk Press-on Fastener is a new offering from PennEngineering that delivers a fast, simple way to achieve sheet-to-sheet clamped fastening while replacing the use of standard screws, nuts, and adhesives. The most common challenges that can be eliminated or reduced by using ClampDisk include over installation, cross threading, stripped screw heads, broken screws, and damaged product. This fastener can be removed easily with a sharp-edged tool.
Learn more and see how ClampDisk works.

Image - What motor torque constant to use for drive type: Theory and application
What motor torque constant to use for drive type: Theory and application
Calculating motor torque from available drive current can be confusing due to many different drive types and the multiple ways current is specified. This informative online paper from Celera Motion provides the key formulas for torque constant and motor current from the fundamental principles of three-phase motor theory. It also walks through the many ways torque can be calculated. This information applies to a brushless motor (BLAC or permanent magnet synchronous machines) configuration.
Read the full article.

Image - High-current chokes for automotive and industrial
High-current chokes for automotive and industrial
TDK Corporation presents the B82559A*A033 series of new shielded EPCOS ERU33 high-current chokes for through-hole mounting. Designed for very high saturation currents from 32 to 83 A at 100 C, the six new types cover a range of inductance values from 3.2 to 10 microhenry. Typical automotive applications are buck-boost chokes for DC-DC converters (e.g., for 48-V on-board power supplies or differential mode chokes in the input filter of onboard chargers) or as storage and output chokes in high-current supplies and PoL supplies for industrial electronics.
Learn more.

Most popular last issue

Image - Basketball-size inverse-Wankel rotary engine claims 5x power density gains
Basketball-size inverse-Wankel rotary engine claims 5x power density gains
Small combustion engine developer LiquidPiston aims to commercialize its XTS-210, a 25-hp, two-stroke, supercharged rotary engine that is 80% smaller than a diesel piston engine with comparable power output. The U.S. Army has contracted a prototype for military applications.
Read the full article.

Image - First Look: Genesis GV80 Coupe Concept -- Sweet!
First Look: Genesis GV80 Coupe Concept -- Sweet!
The designers over at luxury brand Genesis have come up with what we think is one of the coolest new car designs of the year: the GV80 Coupe Concept. The four-passenger, rear-wheel-drive sports car/SUV mashup, which is rumored to sport a turbo V-6, is part of the brand's bid to diversify its lineup with more performance-oriented niche models.
Read the full article.

Image - New algorithm keeps drones from colliding in midair
New algorithm keeps drones from colliding in midair
MIT researchers have created a multiagent trajectory planner that enables a group of drones to formulate optimal trajectories that avoid collisions. So far, their work has achieved a 100% success rate.
Read the full article.

Videos+: Technologies and inspiration in action
Recommended: Advanced inductive technology sensor with 10X faster response
See how Novotechnik's TF1 position sensor enables improved performance for your machine application. The TF1 Series provides high accuracy and speed, EMI immunity, robustness, and unimpeded operation in the presence of metal filings and flakes. This technology is the new standard replacing magnetostrictive for position measurement. Lots more to learn here!
View the video. Benefits and specs also provided on page.

New products

Electrical/Electronics
View Products…
Mechanical
View Products…
Motion
View Products…


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