Click this link if you cannot read the issue below: Designfax - Tech for OEM Design Engineers
April 07, 2020Volume 16 Issue 13


Image - ID/OD Retaining Ring Lock
ID/OD Retaining Ring Lock
Spirolox® Retaining Rings can operate in an internal and external groove at the same time. Install the ring in one groove and then compress the ring with the mating component into the second groove. When the grooves meet, the ring snaps into place creating a low-cost, hidden, high-strength, tamper-proof rotating joint. Over 6,000 rings are stocked from 1/4" to 16" diameters in carbon and stainless steel, customs up to 120".
Learn more.

In this issue of Designfax

  • U.S. Army hot on 3D printing steel
  • New greener valve tech for off-highway diesels
  • Tiny gyroscope will help navigate without GPS
  • Ready to do business: Genesis G80
  • Smalley offers Web Store and Live Chat
  • CoVent-19 Challenge: Can you help with ventilator design?
  • Tesla demos ventilator design that uses car parts
  • New motion platform offers four degrees of freedom
  • Application Stories: Specifying metal inserts
  • Designing for sheet metal fabrication eBook
  • Smart thermal sensor for elevated skin temp screening
  • VCC creates crisis ColLAB Initiative to fight COVID-19
  • LEGO rolling out Fast & Furious series
  • Videos+: Technologies and inspiration in action
    • Snappy cobots deliver zero defects, 2x production
    • Alternative to welded bolts in cars
  • Most Popular Last Issue
    • 500 miles on a charge: Samsung battery for EVs
    • Top shelf: 2021 Porsche 911 Turbo S
    • 50 Years Ago: Moon rock star of World's Fair Japan
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: All-new Genesis G80

News

MIT-based team works on rapid deployment of open-source, low-cost ventilator that uses plentiful Ambu bags

Gotta share air: Johns Hopkins engineers developing 3D-printed ventilator splitter

DIY medical devices and protective gear fuel battle against COVID-19

50 Years Ago: Apollo 13 and German measles -- NASA makes a last-minute change in plans



Image - New FAULHABER BXT Flat Brushless Motor
New FAULHABER BXT Flat Brushless Motor
New winding technology, optimized design, & impressive performance make the new FAULHABER BXT Flat Brushless DC Motor Series ideal for applications in medical devices, lab diagnostics, and mechanical ventilators. The external rotor BXT motors are designed for continuous output power up to 100W, and deliver up to 134mNm of torque. The BXT motor series is compatible with a variety of gearhead and encoder options. Available in 22, 33, & 42mm diameter; with or without housing.
Learn more.

Feature articles

Image - U.S. Army hot on 3D printing steel
U.S. Army hot on 3D printing steel
Scientists at the U.S. Army Research Lab are exploring new ways to print durable steel parts on demand using feedstock that is more than 50 percent stronger than what's commercially available. The Army's 3D-printing strategy is focused on both how to supply Soldiers with parts for legacy systems and the ability to print parts for future systems.
Read the full article.

Image - Eaton unveils new greener valve tech for off-highway diesel vehicles
Eaton unveils new greener valve tech for off-highway diesel vehicles
Power management company Eaton has expanded its portfolio of innovative valvetrain solutions for diesel off-highway vehicles to help OEMs reduce emissions and improve fuel economy. The company's new technology allows for cost-effective, variable valve actuation with a hydraulic lash adjustment function and also uses cylinder deactivation to increase the exhaust temp and allow NOx aftertreatment systems to reach peak efficiency quickly.
Read the full article.

Image - Tiny gyroscope will help navigate without GPS
Tiny gyroscope will help navigate without GPS
A small, inexpensive, and highly accurate gyroscope, developed at the University of Michigan, could help drones and autonomous cars stay on track without a GPS signal. The device is 10,000 times more accurate than gyroscopes used in typical cell phones and 1,000 times less expensive than much larger gyroscopes with similar performance.
Read the full article.

Image - Help fight COVID-19: VoluMill software offered at no cost to medical device manufacturers
Help fight COVID-19: VoluMill software offered at no cost to medical device manufacturers
If you work at a manufacturing facility that is machining prismatic parts used to combat the coronavirus or providing medical supplies for patients and doctors, Celeritive Technologies is willing to provide your company with assistance and software at no cost. Their VoluMill product dramatically reduces machining cycle times, allowing you to machine more parts in less time -- and provide more help for those in need.
Learn more and view their online webform.

Image - Ready to do business: Genesis G80
Ready to do business: Genesis G80
Hyundai's spinoff Genesis brand is showing off how it can impress in the mid-luxury market with the launch of the all-new G80. The third-gen version of the executive sedan is an impressive mix of premium features, performance, and a slick design that rolls refinement and sportiness all into one. With rear-wheel drive and an available 375-hp V6, it's got muscle, a spacious and well-appointed cabin, and attractive good looks that make for a real winner if you dig that Town Car vibe.
Read the full article.

Image - Smalley offers Web Store and Live Chat
Smalley offers Web Store and Live Chat
Smalley takes great pride in not only providing the best possible retaining rings and wave springs, but also in its legendary customer support. The Lake Zurich, Illinois-based company is pleased to announce the launch of the Smalley Web Store and Live Chat (during regular business hours). Online ordering of wave springs, retaining rings, and constant section rings is now available on their site 24/7. More than 9,000 of Smalley's most popular parts are available at the Web Store, complete with real-time pricing. A part comparison tool, wish lists, and easy reordering are also available for registered users.
Learn more.

Image - CoVent-19 Challenge asks millions of designers and engineers to respond to the ventilator crisis
CoVent-19 Challenge asks millions of designers and engineers to respond to the ventilator crisis
A dozen Boston area anesthesiology residents have launched an eight-week hackathon hosted on GrabCAD.com to design a rapidly deployable, minimum-viable mechanical ventilator for patients with COVID-19-related ventilator-dependent lung injury. The CoVent-19 Challenge is open to teams and individuals anywhere, and finalists will work directly with Stratasys 3D-printing experts and the CoVent-19 Challenge team to turn their designs into prototypes for testing.
Read the full article.

Image - Tesla demos ventilator design that uses car parts
Tesla demos ventilator design that uses car parts
On April 5, Tesla showed the world the first prototype of the ventilator design it's working on to help with the shortage of medical equipment in the fight against COVID-19. Tesla engineering used several parts from its electric car lineup to create the artificial breathing device, including the Model 3 infotainment computer system and screen, the air mixing chamber, sensors, and vehicle controllers. The Tesla system is portable and even comes with an extra battery and O2 backup that lasts for 20 to 40 minutes.
View the video.

Image - New motion platform offers four degrees of freedom
New motion platform offers four degrees of freedom
The new Z3TM from ETEL is a compact motion platform that provides a surface with four degrees of freedom into a stacked architecture and is an alternative to piezoelectric solutions. It was designed in response to the needs of advanced wafer positioning in the semiconductor industry, but can also be used in a variety of industries such as medical, pharmaceutical, and general inspection. The Z3TM platform uses a combination of three flexures and a rotary module to provide rotary, Z-axis, and two oblique axis motions to a plate that can be anchored to a supporting table for multiaxial motion solutions.
Learn more.

Image - Application Stories: Specifying metal inserts for molded plastics
Application Stories: Specifying metal inserts for molded plastics
Teaming with insert manufacturers that offer engineering expertise throughout the design and manufacturing process can be worth its weight in gold. Learn how two OEMs overcame their metal insert challenges by using advice and products from Tri-Star Industries, including specialty stainless steel parts and modifying the knurling on some inserts.
Read the full article.

Image - Designing for sheet metal fabrication eBook
Designing for sheet metal fabrication eBook
Optimizing designs for sheet metal fabrication requires consideration of various factors. These include material inputs, general tolerancing, finishes, bend dimension and radii, inserts, welding, and more. Learn about these topics and tips and tricks on how to optimize your designs for sheet metal fabrication in Xometry's in-depth eBook.
Get this valuable resource from Xometry.

Image - Smart thermal sensor for industrial monitoring and elevated skin temp screening
Smart thermal sensor for industrial monitoring and elevated skin temp screening
The new FLIR A400/A700 Thermal Smart Sensor and Thermal Image Streaming fixed camera solutions are aimed at monitoring equipment, production lines, critical infrastructure, and screening for elevated skin temperatures. These just-released, highly configurable smart camera systems provide accurate, non-contact temperature monitoring across a wide range of disciplines: manufacturing process control, product development, emissions monitoring, waste management, facilities maintenance, and Environmental, Health, and Safety (EHS) improvements. The FLIR A400/A700 Thermal Smart Sensor solution is initially being prioritized for those responding to COVID-19.
Learn more.

Image - VCC creates crisis ColLAB Initiative to fight <br>COVID-19
VCC creates crisis ColLAB Initiative to fight
COVID-19

Visual Communications Company (VCC), a leader in the illuminated electronics market with advanced indication and HMI solutions, is looking to partner with medical equipment manufacturers and OEMs in need of help designing and prototyping solutions to combat COVID-19. VCC's extensive design capabilities can support the medical community through medical equipment engineering expertise, design software for creating and testing solutions, 3D printing know-how and machinery, extensive PCB experience, and an experienced and highly motivated team of mechanical and electrical product designers and engineers.
Learn more.

Image - LEGO rolling out Fast & Furious series
LEGO rolling out Fast & Furious series
LEGO has unveiled its first set inspired by the high-octane, global blockbuster Fast & Furious franchise -- the LEGO Technic Dom's Dodge Charger R/T. The 1,077-piece, 1:13-scale replica of fearless street racer Dominic Toretto's 1970 ride includes a pop-open hood and V8 engine. Fans can feel like they're in the garage with Dom fixing up his latest project as they build moving pistons, a double wishbone suspension, attach a wheelie bar to show off the car's best moves, and (of course) put the nitro bottles in the trunk. Goes on sale April 27. New Fast & Furious movie, "Fast 9," comes out April 2021.
Learn more.

Most popular last issue

Image - 500 miles on a charge: Samsung announces solid-state battery for EVs
500 miles on a charge: Samsung announces solid-state battery for EVs
Researchers from Samsung recently presented a study on high-performance, long-lasting all-solid-state batteries. Their promising prototype pouch cell is smaller and safer than traditional Li-ion batteries in use today, and would enable an electric vehicle (EV) to travel almost 500 miles on a single charge.
Read the full article.

Image - Top shelf: 2021 Porsche 911 Turbo S
Top shelf: 2021 Porsche 911 Turbo S
Even though you may be stuck inside, you can still take a mighty fine ride in your mind. Why not go top shelf and choose the 2021 911 Turbo S -- the fastest and most powerful 911 yet? With a completely new engine, 640 hp, and updated adaptive aerodynamics, you'll be feeling fine and carefree, whether you pick the cabriolet or the coupe version.
Read the full article.

Image - 50 Years Ago: Moon rock is star of World's Fair Japan
50 Years Ago: Moon rock is star of World's Fair Japan
Beginning on Mar. 15, 1970, Osaka, Japan, played host to Expo '70, the first World's Fair held in Asia. Several new technologies, including the first IMAX large format movie and magnetic levitation (maglev), debuted at the event. But for many, the star of the show was a rather unremarkable looking 2-lb rock displayed high up in a special glass case.
Read the full article.

Videos+: Technologies and inspiration in action
Snappy cobots deliver zero defects, double production
With no robotics experience, the Arizona-based Zippertubing Company integrated Universal Robots' UR5 cobot in vision-guided applications tending snap fastening machines for wrap-around cable jacketing.
Watch how this was done:
Get started with cobots -- download the free ebook:
Have questions? Speak with an automation professional today:

Video Image
Alternative to welded bolts -- adhesive bonding for cars
A new fastening method called ONSERT technology, developed by DELO and one of its partners, combines bonding and screwing. With ONSERT, fixing elements such as thread inserts or clips are bonded with special light-curing adhesives with extremely short curing times. ONSERTS combine the benefits of welded studs -- such as a high degree of automation, short cycle times, and high load-bearing capacity -- with the possibility of bonding on sheets of less than 0.5-mm thickness as well as on non-metallic lightweight materials. They also add to lightweighting efforts.
See it in action.

Video Image

New products

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