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July 18, 2023Volume 19 Issue 27


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Custom Online CNC Machining Services for Prototypes and Production
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In this issue of Designfax

  • Basketball-size inverse-Wankel rotary engine
  • Dodge Challenger SRT Demon 170: Fastest muscle car
  • Bobcat unveils all-electric skid-steer loader
  • Crab-walking, zero-turn wheel unit: Hyundai Mobis
  • Ford Ranger Raptor is built for adventure: Woohoo!
  • New corrosion protection plastic repairs itself
  • Top Tech Tip: Innovative way to take up tolerances!
  • Toroidal propeller: More speed, fuel savings claimed
  • Top Resource: Sheet metal design guide
  • Top Product: World's smallest servo drives
  • Top Product: Slimmest enclosure AC on the market!
  • Top Resource: Self-clinching fasteners tips
  • Top Tech Tip: What they didn't teach you about fittings
  • Videos+: Technologies and inspiration in action
    • Everything you need to know: EV tires
    • Fascinating: Inside a Lucid Motors EV motor
  • Most Popular Last Issue
    • Great Resources: ABCs of gears and more
    • Choosing brush or brushless DC motors
    • 3D-MID: Molded parts w/ integrated electronics
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Dodge Challenger SRT Demon 170

News

Can LEDs replace lasers? Researchers prove it can be done

No-pigment plasmonic paint stays up to 30 degrees cooler

NASA's Mars Helicopter completes 50th flight

Weird science: Space tractor beams -- Maybe not a sci-fi fantasy



Feature articles
Basketball-size inverse-Wankel rotary engine claims 5x power density gains

Small combustion engine developer LiquidPiston aims to commercialize its XTS-210, a 25-hp, two-stroke, supercharged rotary engine that is 80% smaller than a diesel piston engine with comparable power output. The U.S. Army has contracted a prototype for military applications.
Read the full article.
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Novotechik's RFD 4000 Series of angle sensors detect the orientation of a magnet attached to your application to measure up to 360°. So many applications! Learn more.


Image - Dodge Challenger SRT Demon 170: Fastest and most powerful muscle car in the world
Dodge Challenger SRT Demon 170: Fastest and most powerful muscle car in the world
Dodge's seventh and final "Last Call" special-edition Challenger model is the quickest, fastest, and most powerful muscle car in the world: the 1,025-hp 2023 Dodge Challenger SRT Demon 170. It can do 0 to 60 in a mind-blowing 1.66 sec. Dodge is ending the production of its Challenger and Charger muscle cars in 2023.
Read the full article.

Image - Bobcat unveils world's first all-electric skid-steer loader -- and autonomous loader concept too
Bobcat unveils world's first all-electric skid-steer loader -- and autonomous loader concept too
Farm and construction equipment maker Bobcat unveiled two new machines at the CONEXPO-CON/AGG 2023 show in Las Vegas: the world's first all-electric skid-steer loader, the Bobcat S7X, and the Bobcat RogueX, a futuristic all-electric autonomous concept with dual lift-arm geometry.
Read the full article.

Image - Crab-walking, zero-turn wheel unit tested by Hyundai Mobis on real roads
Crab-walking, zero-turn wheel unit tested by Hyundai Mobis on real roads
Hyundai's mobility technology development spinoff company called Mobis recently showed off a demo car fitted with the "e-Corner System," which can crab walk and drive sideways to park in tight spaces. An all-electric IONIQ 5 was equipped with the high-maneuvering tech.
Read the full article.

Image - Ford Ranger Raptor is built for adventure: Woohoo!
Ford Ranger Raptor is built for adventure: Woohoo!
The all-new 2024 Ford Ranger lineup includes a ruggedized 405-hp Raptor model that shares a lot of Bronco DNA. It's the most powerful and off-road-capable Ranger ever, and is designed and engineered by Ford Performance to take adventure seekers to the next level.
Read the full article.

Image - New corrosion protection plastic repairs itself
New corrosion protection plastic repairs itself
Researchers in Switzerland have developed an extraordinary protection for metals against corrosion after a chance discovery. The spray-on plastic glows in places where it is not damaged, repairs itself, and can be reused multiple times.
Read the full article.

Image - Top Tech Tip: Innovative way to take up tolerances!
Top Tech Tip: Innovative way to take up tolerances!
Smalley Linear Springs are a continuous wave formed (marcelled) wire length produced from spring tempered materials. They act as a load-bearing device with approximately the same load/deflection characteristics as a wave spring. Linear Springs are now available as a standard part in carbon and stainless steel, with over 200 sizes.
Learn more.

Image - Toroidal propeller: More speed, fuel savings claimed
Toroidal propeller: More speed, fuel savings claimed
Is a toroidal propeller the next big thing in boating? Sharrow Marine, creator of the Sharrow Propeller, thinks so. Four years of independent and factory testing have proven this design bests standard blade technology by providing: significant speed increase at mid-range RPMs, up to 30% greater fuel efficiency, less vibration, dramatic noise reduction, more reverse thrust, superior handling in tight turns at high speeds, and more. The Sharrow Propeller has won numerous innovation awards from both boat shows and highly respected marine publications.
Learn all about the development of this very cool technology.

Image - Top Resource: Sheet metal design guide
Top Resource: Sheet metal design guide
If you're looking for a basic guide to sheet metal design, this one from Xometry will serve your needs well. Follow the design requirements and tolerances in this guide to ensure parts fall closer to design intent. This is the type of information you'll sock away and then refer to again and again.
Read the full article.

Image - Top Product: World's smallest servo drives
Top Product: World's smallest servo drives
Celera Motion claims its newly launched Denali Series features the world's smallest servo drives. The compact and ultra-fast servo drives are perfect for a variety of service robots, surgical robots, industrial grippers, and lab automation applications.
Read the full article.

Image - Top Product: Slimmest enclosure AC on the market!
Top Product: Slimmest enclosure AC on the market!
Seifert's SlimLine Series of enclosure air conditioners integrates unique technologies -- maximum power-to-size ratio, mounting of merely 4.5 in. inside-cabinet depth -- making this line the slimmest air conditioner in the market. It features Seifert's proprietary condenser design that provides improved cooling performance and ensures reliability in demanding applications. Cooling capacity: 1,090 to 5,120 Btu/hr.
Learn more.

Image - Top Resource: Self-clinching fasteners tips
Top Resource: Self-clinching fasteners tips
Dozens of types and thousands of variations of self-clinching fasteners (steel, stainless steel, or aluminum) have been engineered over the years. Leon M. Attarian of PennEngineering provides three mini case studies where manufacturers benefited greatly by switching to self-clinching fasteners in their assemblies. This article is filled with insightful tips and suggestions.
Read the full article.

Image - Top Tech Tip: What they didn't teach you about fittings in engineering school
Top Tech Tip: What they didn't teach you about fittings in engineering school
Do you know why an old standard "Christmas-tree" barbed fitting may not be your best choice for your miniature fluid power application? Experts at Beswick Engineering run through the common types of fittings used in these smaller pneumatic applications, along with thread sizes and seals to help you make the correct choice. They also touch on pressure and temp ranges, chemical compatibility issues, rigid and flexible lines, and the ease of assembly and maintenance.
Read the full article.

Most popular last issue

Image - Great Resources: ABCs of gears and more
Great Resources: ABCs of gears and more
KHK USA takes you on a journey through the history and applications of gears in two information-packed, no-cost volumes called "The ABCs of Gears." Part A is aimed at beginners, while part B moves on to intermediate fare, such as types of gears and tooth forms, heat treatment, surface treatment, production methods, etc. Another mid-level text called "Introduction to Gears" and an in-depth "Gear Technical Reference" are also available.
Learn more.

Image - Choosing between brush and brushless DC motors: <br>What are the tradeoffs?
Choosing between brush and brushless DC motors:
What are the tradeoffs?

Designing a system that involves motion and performs as intended requires choosing the right motor. The most fundamental decision involves commutation type. In some cases, mechanically commutated brush motors provide the best solution for the budget. In other cases, only brushless DC (BLDC) motors will do. Allied Motion provides a comprehensive review of the technology, along with tips and tricks for choosing the right solution for a given application.
Read the whitepaper (no registration required).

Image - What is 3D-MID? Molded parts with integrated electronics from HARTING
What is 3D-MID? Molded parts with integrated electronics from HARTING
3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single 3D component. It gives engineers the power and freedom to shrink components, optimize space, and provide higher overall functional density -- while offering the same or more capabilities as in larger devices. HARTING's tagline for the tech is, "Like a PCB, but 3D."
Read the full article.

Videos+: Technologies and inspiration in action
Everything you need to know: Electric vehicle tires
What happens if you put a "regular" car tire on an electric vehicle (EV)? Engineering Explained's Jason Fenske covers that and more when he gets deep into why EV tires are different than internal combustion engine (ICE) car tires due to weight, efficiency, noise, and torque demands and other characteristics. You always learn something from a Fenske video.
View the video.

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Fascinating: What's inside a Lucid Motors EV motor?
Take a really deep dive into electric vehicle motor design and manufacturing. Lucid Motors' CEO/CTO Peter Rawlinson and Powertrain VP Emad Dlala share how the company's "relentless focus on efficiency" led it to develop a 67-lb electric drive unit that can generate 670 hp for Lucid's high-end EVs. Learn about the company's innovative stator and rotor designs -- and so much more. It's a long video, but worth skipping through if you are short on time.
View the video.

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New products

Electrical/Electronics
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