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May 03, 2022Volume 18 Issue 17


Image - Stuck on Coil Springs?
Stuck on Coil Springs?
Smalley Wave Springs can replace conventional coil springs while occupying only 50% of the space and providing the same force and deflection. Over 4,000 springs are available from stock in carbon and stainless steel or utilize Smalley's No-Tooling-Cost™ manufacturing process on custom designs, available from .118" to 120". Free samples are available for testing.
Learn more.

In this issue of Designfax

  • Additive manufacturing: To the Moon and beyond
  • Mars copter photographs rover landing wreckage
  • Heat engine cell as efficient as steam turbine
  • Ferrari 296 Gran Turismo Spider: High-end fun
  • Linear guide rails provide long-running precision
  • Engineer's Toolbox: Three steps to mount a step motor
  • Ceramic matrix composites in F-35 fighter jet engine
  • Robot-ready frameless servo motors
  • Plastic bevel gears -- cost-efficient alternative to metal
  • Long-range retro-reflective photoelectric sensors
  • Design Guide: Automotive electronics fasteners
  • New LEGO Star Wars Luke Skywalker Landspeeder set
  • Videos+: Technologies and inspiration in action
    • Meet the new FANUC ROBODRILL
  • Most Popular Last Issue
    • New NASA alloy built to handle extremes
    • New transistor could cut digital energy budget 5%
    • First Lexus all-electric: 2023 RZ 450e
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Ferrari 296 Gran Turismo Spider

News

How engineered crystals could help computers run on less power

New technology 3D prints glass microstructures with rays of light

DARPA Hypersonic Air-breathing Weapon Concept makes second successful flight test

Weird Science: Record-setting lenses inspired by prehistoric creatures see both near and far



Image - Small installation space? <br>Don't compromise on performance.
Small installation space?
Don't compromise on performance.

Optimal application design or maximum torque? With FAULHABER's BXT series of flat motors, developers get both. The series is designed as an ultra-compact system solution. With coordinated stainless steel planetary gearheads and integrated encoder and speed controller, it offers exceptional torque and high positioning accuracy in the tightest spaces.
Learn more.

Feature articles

Image - Additive manufacturing: To the Moon and beyond
Additive manufacturing: To the Moon and beyond
Every Apollo lunar lander and service module had four "quad" reaction control system (RCS) thrusters to control the spacecraft's roll, pitch, and yaw during flight. The Orion spacecraft, aiming for the Moon, will need thrusters too -- particularly to get back to Earth. Learn how Aerojet Rocketdyne used metal 3D-printing tech from Velo3D to make this critical flight component lighter, smaller, and much less expensive than its predecessors.
Read the full article.

Image - Mars helicopter photographs rover landing system wreckage
Mars helicopter photographs rover landing system wreckage
NASA's Ingenuity Mars Helicopter recently surveyed both the parachute that helped the agency's Perseverance rover land on Mars and the cone-shaped backshell that protected the rover in deep space and during its fiery descent toward the Martian surface on Feb. 18, 2021.
Read the full article.

Image - Heat engine cell with no moving parts is as efficient as a steam turbine
Heat engine cell with no moving parts is as efficient as a steam turbine
Engineers at MIT and the National Renewable Energy Lab have designed a heat engine (thermophotovoltaic cell) with no moving parts. Their new demonstrations show it converts heat to electricity with an efficiency better than traditional steam turbines.
Read the full article.

Image - Machining Without Coolant
Machining Without Coolant
Replace messy mist systems and improve dry machining with clean, cold air! EXAIR's Cold Gun Aircoolant System improves tolerances, tool life and production rates by cooling with 20°F air. The Cold Gun is ideal for tool sharpening, drill and cutter grinding, milling, band sawing, and more.
Website offers detailed information, video and more.

Image - Ferrari 296 Gran Turismo Spider: High-end fun
Ferrari 296 Gran Turismo Spider: High-end fun
The new 830-hp Ferrari 296 Gran Turismo Spider (GTS) is an updated classic that exudes power and fun. From its new-design retractable hardtop to its special turbo-charged V6 coupled with a rear-drive electric motor, it's a license to thrill for Prancing Horse fans.
Read the full article.

Image - Linear guide rails provide long-running precision
Linear guide rails provide long-running precision
Linear guide rail systems from JW Winco provide precise, quiet, and dynamic linear movements -- even for extremely demanding applications. The company has now produced its modular system in stainless steel (linear guide rails GN 2492 and matching cam roller carriages GN 2494). Also available are the C-shaped guide rails GN 2422 that come in four heights and are made of nonwarping, zinc-plated, hardened and ground steel. Simpler variations for standard applications are available as GN 1490 in two heights.
Learn more.

Image - Engineer's Toolbox: <br>Three steps to mount a step motor
Engineer's Toolbox:
Three steps to mount a step motor

Jeff Kordik, chief technical officer, Applied Motion Products, runs through the basic steps to mount a step motor and also covers key mounting dimensions. He provides his pro tips along the way and also gives tips for determining proper step motor torque as a sidebar. Lots of good info here.
Read the full article.

Image - All about the ceramic matrix composites in GE's adaptive cycle engine for F-35 fighter jets
All about the ceramic matrix composites in GE's adaptive cycle engine for F-35 fighter jets
GE has provided details of using ceramic matrix composites (CMCs) in the XA100 adaptive cycle engine for the Lockheed Martin F-35 jet fighter. The new engine can switch between high-thrust and high-efficiency modes. The CMC super materials have helped create an engine "with 25% better fuel efficiency, 10%+ better thrust, and significantly more thermal management capability." CMC components can withstand more heat, weigh far less than metal ones, and are stronger and longer lasting.
Read this informative GE blog.

Image - Robot-ready frameless servo motors
Robot-ready frameless servo motors
The new TBM2G series of frameless servo motors from Kollmorgen introduce new features that simplify the design of collaborative, surgical, aerospace and defense, and other robots while delivering high-performance torque in a lighter, more compact package. These next-gen motors enable robots with lower joint weight, higher load-carrying capacity, improved energy efficiency, lower thermal rise, and faster, smoother movements. Sized for a perfect fit with readily available strain wave systems.
Learn more.

Image - Plastic bevel gears are a cost-efficient alternative to metal
Plastic bevel gears are a cost-efficient alternative to metal
igus has expanded its gear offering with bevel gears made of its iguform S270 and igutek P360 high-performance plastics. These abrasion-resistant, self-lubricating gears are a lightweight and maintenance-free alternative to traditional metallic gears. All bevel gears are available in six different transmission ratios, plus seven modules for power transmission.
Learn more.

Image - Long-range retro-reflective photoelectric sensors overcome interference
Long-range retro-reflective photoelectric sensors overcome interference
The new 36 series of sensors from Leuze are suitable for demanding requirements in intralogistics, packaging systems, and the automotive industry. They detect objects with different optical properties -- even at a great distance or when sources of interference are present (such as film-wrapped pallets, vibration, or ambient lighting). Available as sensors with background suppression (range to 2.5 m), as retro-reflective photoelectric sensors (up to 17 m), or as throughbeam photoelectric sensors (up to 80 m).
Learn more.

Image - Design Guide: Automotive electronics fasteners
Design Guide: Automotive electronics fasteners
The PennEngineering PEM Automotive Electronics Fastening Design Standards catalog showcases the company's extensive portfolio of standard fastening solutions. It includes illustrations showing where their self-clinching fasteners, threaded inserts, and compression limiters are typically used within automotive electronics applications and provides performance data and technical specifications. A very good resource. PDF download with no registration.
Get your Design Guide today.

Image - New LEGO Star Wars Luke Skywalker Landspeeder set
New LEGO Star Wars Luke Skywalker Landspeeder set
May the 4th be with you! The 1,890-piece Star Wars Luke Skywalker Landspeeder is the latest set in the LEGO Ultimate Collector Series (UCS). Released to celebrate Star Wars Day, the new Landspeeder is almost 20 in. long and features the two-seater cockpit, the turbine engine without a cover, the iconic curved cockpit windscreen, plus exclusive C-3PO and Luke minifigures. The Millennium Falcon, A-Wing, Republic Gunship, and the recently released AT-AT are also part of the UCS series.
Learn more.

Most popular last issue

Image - New NASA alloy built to handle extremes
New NASA alloy built to handle extremes
NASA innovators recently developed a new metal alloy that can endure temperatures over 2,000 F, is more malleable, and can survive more than 1,000 times longer than existing state-of-the-art alloys. It affords engine part designers new flexibilities like lighter materials paired with vast performance improvements.
Read the full article.

Image - New transistor could cut 5% from world's digital energy budget
New transistor could cut 5% from world's digital energy budget
A new spin on one of the 20th century's smallest but grandest inventions, the transistor, could help feed the world's ever-growing appetite for digital memory while markedly decreasing the energy used by electronics.
Read the full article.

Image - First Lexus all-electric: 2023 RZ 450e
First Lexus all-electric: 2023 RZ 450e
Lexus has graduated from offering hybrids to its first globally available battery-electric car. Slightly smaller than the gas-powered RX SUV, the dual-motor, all-wheel-drive RZ 450e is a luxury five-seat crossover with dynamic driving characteristics and a forward-thinking technology suite.
Read the full article.

Videos+: Technologies and inspiration in action
Meet the new FANUC ROBODRILL
The new FANUC ROBODRILL Plus vertical machining center offers a wide range of advantages in terms of speed, performance, ease of use, and automation. With small, medium, and large models to choose from, ROBODRILL Plus offers maximum machining performance for nearly any size part and production requirement. These machines are enhanced for 5-axis operations and faster cycle times, featuring unbeatable tool change time up to 0.7 sec and a turret capable of handling tools weighing 4 kg.
Watch how it works.

New products

Electrical/Electronics
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Mechanical
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Motion
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