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October 14, 2025Volume 21 Issue 38


Image - Do you have high misalignment of rotating shafts but need to transmit high torque without backlash?
Do you have high misalignment of rotating shafts but need to transmit high torque without backlash?
C-Flex patented couplings provide superior performance at the lowest cost. Our Couplings stabilize high-precision systems by dampening transient torque variations.
C-Flex couplings are constructed using high-strength hardened stainless steel or glass-impregnated polyamide flexures, ensuring no maintenance is required for years of trouble-free operation, even in contaminated environments. These couplings are directionally independent, providing the same torsional rigidity and offset capability regardless of rotation direction.
They are extensively used in:
• Aerospace
• Automotive
• Industrial Machinery
• Medical Devices
Learn more about C-Flex couplings:
See C-Flex couplings in action.
Learn the technical details of C-Flex couplings.
Access C-Flex coupling Downloadable Solid Models.

In this issue of Designfax

  • Builder of largest airplane aims for military contracts
  • NEW! Smalley Nestawave™ Compression Spring
  • Printable aluminum alloy sets strength records
  • Aston Martin DB12 S: Top-shelf performance, style
  • E-Z LOK expands line of press-in inserts
  • Did you know etching is a machining option for Inconel?
  • Where do you get drone parts?
  • New Ultra Duty Line Vac: Max wear resistance, throughput
  • Kollmorgen Essentials™ System: Precise motion
  • Sensor counts to 44 turns -- even when you lose power!
  • MATLAB Copilot: Generative AI-powered assistant
  • Videos+: Technologies and inspiration in action
    • Fly like you're in Star Wars: Volonaut Airbike
  • Most Popular Last Issue
    • Wheel reinvented for giant mining machines
    • All-new 2026 Subaru Outback
    • Drone triggers, then survives, lightning strike
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Aston Martin DB12 S

News

Breakthrough made in removing toxic 'forever chemicals' from water

Weird automotive: 2026 Honda Prelude hybrid will feature simulated manual shifting

Toyota aiming to launch EVs with all-solid-state batteries in 2027-28

Weird science: Researchers think inexpensive parachute with tons of holes has commercial value



Feature articles

Image - Builder of largest airplane in history wants U.S. military as customer
Builder of largest airplane in history wants U.S. military as customer
A Colorado startup called Radia aims to build the biggest airplane (by volume) in history, and it wants the U.S. military to be one of its client. Its WindRunner for Defense mega hauler aims to fit six CH-47 Chinooks, 12 Apache helicopters, or even four F-16s inside.
Read the full article.

Image - NEW! Smalley debuts Nestawave™ Compression Spring: Redefines performance in compact applications
NEW! Smalley debuts Nestawave™ Compression Spring: Redefines performance in compact applications
Smalley's new Nestawave™ product is a breakthrough in spring design. It combines the space-saving deflection of a Crest-to-Crest® wave spring with the high-force output of a Spirawave® nested spring. In one application, Smalley engineers helped a customer streamline their design by replacing a stack of 24 Belleville washers with a single Nestawave spring!
Read the full article.

Image - Printable aluminum alloy sets strength records, enables lighter parts
Printable aluminum alloy sets strength records, enables lighter parts
MIT engineers have developed a printable aluminum alloy that can withstand high temperatures and is five times stronger than traditionally manufactured aluminum. They envision the new material could be made into stronger, more lightweight and temperature-resistant products, such as fan blades in jet engines.
Read the full article.

Image - Aston Martin DB12 S: Top-shelf performance and style
Aston Martin DB12 S: Top-shelf performance and style
The DB12 S is the new halo model of Aston Martin's legendary DB bloodline, with "S" denoting the highest performing derivative of an established model. The luxurious and racy coupe features more power through its upgraded 4.0-L twin-turbo V8, high-end lightweighting, and special aero touches. Plus, it just looks cool.
Read the full article.

Image - E-Z LOK expands line of press-in inserts for plastics
E-Z LOK expands line of press-in inserts for plastics
E-Z LOK, a leading manufacturer and master distributor of threaded inserts for metal, plastic, and wood, has expanded its E-Z Press™ press-in threaded inserts to include new lengths and thread sizes of stainless steel and brass versions for thermoset and thermoplastics. Learn all about press-in inserts, including for 3D printing, and see them in action.
Read the full article.

Image - Did you know etching is a machining option for Inconel?
Did you know etching is a machining option for Inconel?
In engineering, the materials that are hardest to work with are often the ones you want most in your design -- and Inconel is no exception. The very qualities that make this family of nickel-chromium superalloys so valuable also make the materials extremely difficult to machine. There is another option, though, for some applications.
Read the full article.

Image - Where do you get drone parts?
Where do you get drone parts?
Based in Buffalo, NY, Allient is furthering its robust technology foundation to deliver advanced motion and power solutions for unmanned aerial systems, starting with COTS propulsion motors and extending to electronic speed controllers, gimbals, propellers, mission-ready kits, and power/electronic solutions. Across all product categories, the company manufactures more than 5 million motors annually.
Read the full article.

Image - New Ultra Duty Line Vac for maximum wear resistance and throughput
New Ultra Duty Line Vac for maximum wear resistance and throughput
EXAIR's new Ultra Duty Line Vacs™ offer the most powerful and durable pneumatic conveyors yet. Engineered specifically to withstand highly abrasive conveying tasks, the Ultra Duty Line Vac's design combines a hardened alloy and ceramic material that provide exceptional resistance to wear over extended periods of time. This makes it the ideal choice for moving abrasive materials such as peat, sand, glass, powders, and other fine media commonly found in blasting, grinding, and finishing operations. Three sizes available to fit standard hose or tube diameters.
Learn more.

Image - Kollmorgen Essentials™ System: Affordable, precise motion
Kollmorgen Essentials™ System: Affordable, precise motion
Introducing Kollmorgen Essentials™ Motion Systems: High-performance, affordable, and precise motion for every industrial axis. These pre-configured systems enable simple sizing and selection, while multiple onboard communication protocols ensure seamless integration. Each system combines an optimally matched servo drive, a servo motor with integrated absolute multi-turn feedback, and a combined power/data cable. With ease of installation and commissioning, Kollmorgen Essentials ensures reliable performance across key industrial applications from packaging and warehouse automation to material handling and forming.
Learn more.

Image - Rotary sensor counts to 44 turns -- even when you lose power!
Rotary sensor counts to 44 turns -- even when you lose power!
Novotechnik, U.S. introduces the MC-1 2800 Series of 44-Turn multi-turn sensors with several new output interfaces. These sensors feature patented, non-volatile technology that retains turn count even when power is lost and reports correct count when power is restored. In addition to the IO-Link interface, the MC-1 now features an analog ratiometric, CANopen, and CAN SAE J1939 interface options. Mechanical life is more than 50 million movements. Applications include automotive and off-highway vehicle steering and driveline, agricultural and construction machinery, medical equipment, and gate drives.
Learn more.

Image - MATLAB Copilot: Generative AI-powered assistant
MATLAB Copilot: Generative AI-powered assistant
MathWorks has launched MATLAB Copilot, a generative AI assistant for MATLAB that enhances productivity and accelerates development for engineers, scientists, and researchers. Available in the latest MATLAB and Simulink Release 2025b (R2025b), the new product is designed to streamline coding, debugging, and learning within the MATLAB environment. MATLAB Copilot offers intelligent features that support users throughout their development workflows, including: Chat and Learn, Code Smarter, and Understand and Improve.
Learn more.

Most popular last issue

Image - Wheel reinvented for giant mining machines gains traction in marketplace
Wheel reinvented for giant mining machines gains traction in marketplace
A Phoenix-based engineering innovator called Global Air Cylinder Wheels is making real inroads in the mining industry with its Air Suspension Wheel technology -- a giant steel wheel drum and hub system connected by cylinders and oil dampers. The mechanical technology is aimed at replacing rubber tires and boasts a lifetime as long as the vehicle it supports.
Read the full article.

Image - All-new 2026 Subaru Outback: Growing out of its wagon era
All-new 2026 Subaru Outback: Growing out of its wagon era
The Subaru Outback is 30 years old, and the go-anywhere, wagon-like crossover SUV has grown up. The 2026 model is 2 in. taller, to be exact. It's got some boxy new styling, too, along with improved comfort and ride quality, standard Subaru Symmetrical All-Wheel Drive, and a revised 2.5-liter Subaru Boxer engine.
Read the full article.

Image - Drone triggers, then survives, lightning strike
Drone triggers, then survives, lightning strike
A Japanese telecommunications company has built a wire-connected drone that attracts lightning and survives if struck due to its uniquely built lightning protection cage.
Read the full article.

Videos+: Technologies and inspiration in action
Fly like you're a scout trooper in Star Wars: Volonaut Airbike
The Volonaut Airbike is a "superbike for the skies" powered by jet propulsion. It is designed to carry one person at speeds up to 63 mph. The vehicle's designer, Polish inventor and entrepreneur Tomasz Patan, says it is "seven times lighter than a typical motorcycle thanks to use of advanced carbon fiber materials, 3D printing, and a minimalistic (design) approach." Empty, it weighs 66 lb. It can carry up to a 209-lb rider using diesel, biodiesel, Jet-A1, or kerosene for fuel. So far, max run time is 10 minutes. Check out the website after the video for more details. [Credit: Video screenshot courtesy of Volonaut]
View the video.

New products

Electrical/Electronics
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Mechanical
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Motion
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