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Primary content focuses on the latest exciting applications and products for Electrical/Electronic, Mechanical, Motion Control, Fluid Power, and Materials engineering, including articles on powerful software programs that serve as a primary engineering tool. Take a look at what Designfax offers and then subscribe.

November 04, 2025Volume 21 Issue 41


Image - Compact Meets Powerful: Discover Smalley's New Nestawave™ Spring
Compact Meets Powerful: Discover Smalley's New Nestawave™ Spring
Introducing Nestawave™ -- the spring that redefines compact power. As the latest innovation in Smalley's wave spring technology, Nestawave combines the deflection of a Crest-to-Crest® wave spring with the force of a nested spring. It delivers high load capacity and significant travel in tight spaces. Ideal for replacing stacks of Belleville washers, it performs in valves, bearing preloads, compressors, and more.
Try the Smalley advantage and request free product samples today.

In this issue of Designfax

  • GM's battery tech in lunar rover concept
  • Are you ready for a battery-powered stove at home?
  • New lightweight PEEK honeycomb: Car crash safety
  • Maserati MCPURA: Intense yet refined
  • Great Resources: ABCs of gears and more
  • EMI filters in military/aerospace electronics
  • Stratasys launches iAM Marketplace
  • Code-free LIN LED driver for automotive
  • Bodine Electric gearmotors have higher torque ratings
  • 3D-printed aftermarket carburetor
  • How to select a linear bearing pillow block
  • Videos+: Technologies and inspiration in action
    • SOLIDWORKS 2026 assembly updates
  • Most Popular Last Issue
    • Mustang GTD Spirit Of America: Apex predator
    • YASA smashes electric motor record
    • Efficiency improved for small wind turbines
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Maserati MCPURA

News

Scientists create new type of semiconductor that holds superconducting promise

Improved process makes rubber that resists cracking

New drivetrain tech helps tractors and mowers navigate difficult terrain

Sorry Matrix fans: Theory that universe is a computer simulation debunked



Feature articles

Image - GM brings innovative battery tech to lunar rover concept
GM brings innovative battery tech to lunar rover concept
NASA is actively preparing for returning humans to the Moon, and the agency has awarded three teams contracts to compete to develop new Lunar Terrain Vehicle concepts. One group -- led by a company called Lunar Outpost -- includes GM, America's largest automaker, its No. 2 EV company, and a leader in advanced battery R&D, manufacturing, and charging.
Read the full article.

Image - Are you ready for a battery-powered stove at home?
Are you ready for a battery-powered stove at home?
As batteries have gotten cheaper and more powerful, they have enabled the electrification of everything from vehicles to lawn equipment, power tools, and scooters. However, totally electrifying homes has been a slower process. That is changing.
Read the full article.

Image - Lightweight PEEK honeycomb emerges as new champion for car crash safety
Lightweight PEEK honeycomb emerges as new champion for car crash safety
Researchers have designed a new energy-absorbing component for cars using a regular hexagonal high-performance PEEK honeycomb core. This innovative design boosts the average crash load by 18.1% compared to standard hollow structures while being approximately 19% lighter than conventional aluminum foam fillers.
Read the full article.

Image - Maserati MCPURA: Intense yet refined
Maserati MCPURA: Intense yet refined
Maserati has raised the curtain on its new MCPURA super sports car, which is an evolution of the MC20 Halo Car. Available in coupe and convertible versions, the mid-engine MCPURA boasts a Formula 1-inspired twin-turbo V6 Nettuno engine, a lightweight carbon-fiber monocoque chassis, and a 0-to-60 time of 2.9 sec.
Read the full article.

Image - Great Resources: ABCs of gears and more
Great Resources: ABCs of gears and more
KHK USA takes you on a journey through the history and applications of gears in two information-packed, no-cost volumes called "The ABCs of Gears." Part A is aimed at beginners, while part B moves on to intermediate fare, such as types of gears and tooth forms, heat treatment, surface treatment, production methods, etc. Another mid-level text called "Introduction to Gears" and an in-depth "Gear Technical Reference" are also available. No registration required.
Check out these valuable KHK resources.

Image - Engineer's Toolbox: EMI filters -- the first line of defense in military/aerospace electronics
Engineer's Toolbox: EMI filters -- the first line of defense in military/aerospace electronics
When failure is not an option, high-reliability EMI filters deliver superior high-frequency EMI suppression for mission-critical applications in aerospace and defense. The experts at Johanson Technology run through your options and what makes each type beneficial for specific applications.
Read the full article.

Image - Stratasys launches iAM Marketplace
Stratasys launches iAM Marketplace
Stratasys' iAM Marketplace is an independent new platform set to accelerate adoption of additive manufacturing as a core manufacturing capability. The hardware-agnostic marketplace offers the polymer additive manufacturing industry's widest selection of high-quality polymer materials, engineering services, and products to scale AM-enabled production across a wide variety of applications. It unites under one umbrella the materials expertise of iSQUARED, Forward AM, and assets from Nexa3D. The platform aims to streamline purchasing and support more agile and robust supply chains.
See what iAM Marketplace offers.

Image - Code-free LIN LED driver rewrites the rules of automotive LED design
Code-free LIN LED driver rewrites the rules of automotive LED design
Melexis has unveiled the MLX80124, a highly configurable, code-free LIN LED driver. It is designed to radically simplify the development of dynamic RGB-LED automotive ambient lighting applications for engineers of all backgrounds. The MLX80124's unique innovation enables engineers to configure behavior without writing or compiling a single line of code. Instead, a GUI provides access to configurable parameters, delivering the full lighting functionality expected by tier 1 suppliers and OEMs.
Learn more.

Image - Bodine Electric gearmotors have higher torque ratings
Bodine Electric gearmotors have higher torque ratings
Bodine Electric Company recently upgraded the design of many of its type WX gearmotors to increase the output torque ratings while maintaining the same long-life rating. Two parts in the gearhead design were changed to accomplish the higher torque ratings: the rotor/armature shaft and the first-stage gear. This design change allowed Bodine to raise the output torque rating for any WX gear ratio where the first stage of the gearing cluster had been the "weak link." This included all of the two-stage ratios used in Bodine stock models and two of the three-stage ratios used in Bodine stock models.
Find out all the new capabilities and models in this Bodine blog.

Image - 3D-printed aftermarket carburetor
3D-printed aftermarket carburetor
Faced with increasing international competition, Tecron, a provider of manufacturing and engineering services to automotive companies across Europe, began researching ways to defend its market position -- and found that metal additive manufacturing was key to their success. Learn how the company used Markforged 3D-printing equipment to make discontinued automotive parts.
Read the Markforged blog.

Image - How to select a linear bearing pillow block
How to select a linear bearing pillow block
When it comes to choosing a pillow block style to help provide a secure foundation for a rotating shaft, the engineers at Lee Linear suggest using something called "P.O.S.T.L.U.D.E.S" as your guide: Precision, Orientation, Speed, Travel, Load, Unknowns, Duty Cycle, Environment, and Safety. Learn all about pillow block types, construction, and applications.
Read the Lee Linear blog.

Most popular last issue

Image - Mustang GTD Spirit Of America: Apex predator
Mustang GTD Spirit Of America: Apex predator
The Mustang GTD has a special premium variant that takes this all-American supercar to new heights. The Spirit of America is the apex of any Mustang ever engineered by Ford. It sets a new performance bar with 815 hp, 664 lb-ft of torque, and a top speed of 202 mph -- the most of any street-legal Mustang ever. It looks sweet too.
Read the full article.

Image - YASA smashes electric motor power density world record
YASA smashes electric motor power density world record
YASA, a global leader in the design and production of axial flux motors, has smashed its own unofficial power density world record with a staggering new benchmark for ultra-high-performance electric motors. YASA electric motors are used in some of the world's most prestigious high-end vehicles, including those made by Mercedes-Benz, Ferrari, Lamborghini, and Rolls-Royce.
Read the full article.

Image - Efficiency improved for small wind turbines, the kind you could use at home
Efficiency improved for small wind turbines, the kind you could use at home
Researchers at the Fraunhofer Institute in Germany have developed a lightweight rotor that is specifically designed for operation in regions with low wind speeds. Their small wind turbine is 83% more powerful than comparable systems on the market.
Read the full article.

Videos+: Technologies and inspiration in action
SOLIDWORKS 2026 assembly updates: GoEngineer
In this GoEngineer video, you can learn how SOLIDWORKS 2026 is making assembly workflows smarter, faster, and more efficient. Explore the latest enhancements to assemblies, including: streamlined display and configuration tables, AI-assisted fastener mating, improved performance for lightweight components, and more.
View the GoEngineer video.

New products

Electrical/Electronics
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