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Primary content focuses on the latest exciting applications and products for Electrical/Electronic, Mechanical, Motion Control, Fluid Power, and Materials engineering, including articles on powerful software programs that serve as a primary engineering tool. Take a look at what Designfax offers and then subscribe.

September 23, 2025Volume 21 Issue 36


Image - Do you have a need for high precision motion control?
Do you have a need for high precision motion control?
C-Flex pivots are used in applications where there is a need for high-precision motion control, working indefinitely and requiring no maintenance even in extreme conditions such as Vacuum, Very High & Very Low Temperatures and in Ultra-clean Environment without any outgassing.

Typical applications where C-Flex pivot bearings are used include:

  • Gimbals - used in a variety of industries ranging from Space, Aerospace, Defense, and others
  • Scanning Mirrors - used in Spectroscopy, Sensing, Imaging, LIDAR in a variety of industries
  • IR/EO Sensors, Missile Control Nozzles, Accelerometers, Transducers, Governors, and many other applications

Learn more from C-Flex, The Leader in Flexing Metal Technology.
View the C-Flex Pivot Bearing training page.


In this issue of Designfax

  • How aircon inventor helped chill NASA's wind tunnels
  • Friction stir welding breakthrough for assembly lines
  • Reconfigurable batteries bend, tune their own voltage
  • Hyundai and Genesis show wild-side mod concepts
  • When metals can't take the heat
  • Automating escape room experiences
  • E-Z LOK Director of Sales & Marketing shares fastener insights
  • Build your own mini synchronous drive systems
  • Melexis latch slims down motor applications
  • Cool Tools: Piezo Components Calculator
  • Great Resources: Flexible circuit design guide
  • Videos+: Technologies and inspiration in action
    • What is Sensorless Closed Loop? Motor control
  • Most Popular Last Issue
    • Ferrari Testarossa: The 1980s icon is back!
    • Why hydrogen makes metal brittle discovered
    • Can a big ball robot take on the Moon?
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Genesis X Gran Equator concept

News

Hidden dangers: How manufacturing defects threaten lithium-ion battery safety

No-sort plastic recycling is near!

New light-powered motor fits inside a strand of hair

Weird science: New updates on how to handle cardiac arrest in space



Feature articles

Image - 84 years ago: How the inventor of air conditioning helped chill NASA's wind tunnels
84 years ago: How the inventor of air conditioning helped chill NASA's wind tunnels
Global tensions were high in the fall of 1941 as U-boats harassed ships in the Atlantic and German forces pushed deep into the Soviet Union. There was a critical need for the United States to get the National Advisory Committee for Aeronautics' new engine lab in operation. It was especially important to complete its Altitude Wind Tunnel, which could be used to improve the engine performance of high-altitude combat aircraft. By Robert S. Arrighi, NASA Glenn
Read the full article.

Image - Breakthrough could bring friction stir welding to assembly lines
Breakthrough could bring friction stir welding to assembly lines
An advanced manufacturing technique called friction stir welding, which can securely join similar and dissimilar materials (particularly metals and alloys) without rivets, fasteners, or adhesive, requires only a fraction of the energy required by conventional techniques. It isn't used on many assembly lines today, but that may change soon.
Read the full article.

Image - Reconfigurable batteries bend, tune their own voltage
Reconfigurable batteries bend, tune their own voltage
For the first time, scientists have fabricated multi-layer, reconfigurable batteries that can bend, adapt, and tune their own voltage -- offering a potential power source for future wearable devices, sensors, and soft robotics.
Read the full article.

Image - Hyundai and Genesis show wild-side mod concepts
Hyundai and Genesis show wild-side mod concepts
One looks ready to take on the Moon, while the other looks set to conquer Mars. That's the public relations styling of the latest concept cars from Hyundai and Genesis. Hyundai's latest concept is the racy, all-electric Concept THREE compact Aero Hatch under its IONIQ sub-brand, while Genesis' first adventure vehicle X Gran Equator Concept aims to redefine what makes a sporty SUV a winner in today's market.
Read the full article.

Image - When metals can't take the heat: Silicon Carbide is a top choice for high-temperature wear
When metals can't take the heat: Silicon Carbide is a top choice for high-temperature wear
Several grades of this material optimize wear performance for bearings and other parts requiring extreme precision in high-acceleration or aerospace applications. INSACO specializes in precision machining SiC where thermal conductivity or strength at high temperatures and low density are key. INSACO has decades of experience fabricating precision parts made of extremely hard materials to exact client demands.
Learn more.

Image - Real-World Applications: Automating escape room experiences
Real-World Applications: Automating escape room experiences
"Pay no attention to that man behind the curtain," the Wizard famously said in The Wizard of Oz. See how industrial automation products from AutomationDirect can be applied to unique applications, such as the advanced control needed to make a sophisticated escape room run.
Read the full article.

Image - E-Z LOK Director of Sales & Marketing shares fastener insights
E-Z LOK Director of Sales & Marketing shares fastener insights
Kyle Lindsly-Roach, Director of Sales & Marketing, E-Z LOK, recently shared his thoughts on several topics pertaining to the fastener industry, including current trends, new designs, additive manufacturing, and the company's most innovative product.
Read the full article.

Image - Build your own mini synchronous drive systems
Build your own mini synchronous drive systems
With the Miniature Synchronous Drive System from Stock Drive Products/Sterling Instrument (SDP/SI), you can put your own 1-, 2-, or 3-mm design together in a snap. The tiny timing belts and pulleys are engineered and manufactured to give high accuracy and smooth, dependable operation in 3D printers, moving security cameras, med devices, and more. Advantages include no-slip synchronization, accurate positioning, high torque transmission with low backlash, quiet operation, and long belt life.
Learn more.

Image - Melexis latch slims down motor applications
Melexis latch slims down motor applications
Melexis has unveiled a variant of the MLX92211, a three-wire Hall-effect latch. This new device is designed for lateral magnetic position sensing and boasts high ESD protection and a high output current limit. This latest addition enables motor miniaturization by providing enhanced integration and cost-effective performance, ideal for automotive compact motors used in applications such as seat motors, sunroofs, and thermal expansion valves.
Learn more. Samples available now.

Image - Cool Tools: Piezo Components Calculator
Cool Tools: Piezo Components Calculator
The PI Piezo Component/Transducer Calculator is an online engineering tool designed to help users estimate key performance parameters of piezoelectric ceramic products quickly, for both static and resonant behaviors, based on user-defined inputs. Users can model piezo transducer behavior, evaluate electrical characteristics, analyze resonance and dynamics, and optimize designs. Includes material and geometry inputs.
Check out the PI Piezo Calculator.

Image - Great Resources: Flexible circuit design guide
Great Resources: Flexible circuit design guide
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).

Most popular last issue

Image - Ferrari Testarossa: The 1980s icon is back!
Ferrari Testarossa: The 1980s icon is back!
The ultimate '80s supercar has been reborn. Ferrari's 849 Testarossa is a hybrid plug-in super sports berlinetta equipped with three electric motors alongside the mid-rear twin-turbo V8, delivering a total of 1,035 hp. It looks sweet too.
Read the full article.

Image - Fascinating: Reasons why hydrogen makes metal brittle discovered
Fascinating: Reasons why hydrogen makes metal brittle discovered
Hydrogen has been touted as the ideal fuel for "hard to decarbonize" sectors such as shipping, aviation, and heavy freight, but this gas can cause unexpected cracking in metals. Why does this happen?
Read the full article.

Image - Can a big ball robot take on the Moon?
Can a big ball robot take on the Moon?
Researchers at Texas A&M University are testing the 6-ft-diameter RoboBall they've created to be a possible explorer on the lunar surface. The "robot in an airbag" prototype has some unique advantages and a host of challenges.
Read the full article.

Videos+: Technologies and inspiration in action
What is Sensorless Closed Loop? Precise motor control without an encoder
Matt Sherman, eMobility Sales and Application Engineer at KEB America, runs through different options to drive an AC motor, including one called "Sensorless Closed Loop" that does not require additional hardware such as encoder, resolver, or cables on the motor.
Read the blog, which includes an informative video.

New products

Electrical/Electronics
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Mechanical
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Motion
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(518) 852-9624

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