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Primary content focuses on the latest exciting applications and products for Electrical/Electronic, Mechanical, Motion Control, Fluid Power, and Materials engineering, including articles on powerful software programs that serve as a primary engineering tool. Take a look at what Designfax offers and then subscribe.

August 12, 2025Volume 21 Issue 30


Image - Cross roller ring can swing the loads
Cross roller ring can swing the loads
Because it has orthogonally arranged cylindrical rollers, the cross roller ring from THK is a roller bearing with high rotation accuracy capable of bearing loads in every direction. Cylindrical rollers are arranged with each roller perpendicular to the adjacent roller, in a 90-deg V groove, separated from each other by a spacer retainer. This design allows just one bearing to receive loads in all directions. Applications include industrial robot joints and swivel units, machining centers, precision rotary tables, and medical equipment. Rotation configurations include inner/outer ring, inner ring only, and outer ring only.
Learn more about THK cross roller rings.
Learn about the new Micro Cross Roller Ring RAU.

In this issue of Designfax

  • Marines testing portable hydrogen-power fuel cell
  • Renishaw metal 3DP helps Tronosjet achieve FAA cert
  • OLEDs: Future of faster long-distance wireless comms?
  • Dodge Charger gets twin-turbo inline-six gas options
  • Harmonics in power systems: Get the whitepaper
  • What they didn't teach you about fittings in school
  • High-efficiency joint for mobile robotics
  • Xometry's CAD Add-Ins: Pricing, lead times in your CAD
  • All-in-one motion control card: Servo applications
  • Top Tech Tip: 7 challenges to getting gantry systems right
  • Mastercam 2026 is here!
  • Videos+: Technologies and inspiration in action
    • Automatically generate tech drawings: SOLIDWORKS
  • Most Popular Last Issue
    • 66 years ago: X-15 rocket plane 1st flight
    • Wow. Chip production costs slashed by 99%
    • Porsche 911 Spirit 70: Racy retro limited edition
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: SIXPACK-powered 2026 Dodge Charger Scat Pack Plus

News

NASA Software Catalog puts agency solutions at innovators' fingertips

Simple, inexpensive color-changing sensor quickly identifies poisonous gases

Weird science: New vision-based system teaches machines to understand their bodies

370-million-mile Hail Mary saves camera aboard NASA's Jupiter orbiter



Feature articles

Image - U.S. Marines testing portable hydrogen-power fuel cell for tactical operations
U.S. Marines testing portable hydrogen-power fuel cell for tactical operations
The U.S. Naval Research Laboratory has prototyped a Hydrogen Small Unit Power system to reduce detectability and improve readiness of the Marine Corps in expeditionary warfare operations. The portable fuel cell electric generator has greater energy per weight than batteries and lower audible and thermal signatures than combustion generators.
Read the full article.

Image - Renishaw metal 3D printing helps Tronosjet achieve FAA cert
Renishaw metal 3D printing helps Tronosjet achieve FAA cert
Renishaw laser powder bed fusion AM systems have allowed Tronosjet to produce a safety-critical component that is one of the first additive-produced metallic replacement parts to be certified by the FAA.
Read the full article.

Image - OLEDs: The future of faster long-distance wireless communications?
OLEDs: The future of faster long-distance wireless communications?
Wi-Fi may have a real-world rival: Li-Fi. A new, record-breaking data transmission rate of 4 Gbps using organic LEDs -- the same kind found in smartphone screens and TVs -- demonstrates real potential for high-speed, long-distance visible light communications. A speed of 1 Gbps is 100 times faster than typical Wi-Fi.
Read the full article.

Image - Dodge Charger gets twin-turbo inline-six gasoline options, two- and four-door models
Dodge Charger gets twin-turbo inline-six gasoline options, two- and four-door models
If you liked the new Dodge Charger muscle car but didn't want an EV (Daytona model), you have new options with the release of the 2026 Dodge Charger powered by the twin-turbo SIXPACK engine. With one model, buyers will get 550 hp and the most powerful version of the Hurricane engine in production. Two- and four-door models available.
Read the full article.

Image - Harmonics in power systems: Get the in-depth whitepaper
Harmonics in power systems: Get the in-depth whitepaper
This extensive whitepaper from Siemens aims to raise awareness about power system harmonics, focusing on their causes, effects, and control methods -- particularly in relation to variable frequency (or adjustable speed) drives. It covers essential topics including definitions, harmonic generation, the impacts of harmonics, and strategies for their control. A valuable resource to review and keep.
Get the whitepaper. No registration required.

Image - Engineer's Toolbox: What they didn't teach you about fittings in engineering school
Engineer's Toolbox: What they didn't teach you about fittings in engineering school
Do you know why an old standard "Christmas-tree" barbed fitting may not be your best choice for your miniature fluid power application? Experts at Beswick Engineering run through the common types of fittings used in these smaller pneumatic applications, along with thread sizes and seals to help you make the correct choice. They also touch on pressure and temp ranges, chemical compatibility issues, rigid and flexible lines, and the ease of assembly and maintenance.
Read the full article.

Image - High-efficiency joint for mobile robotics
High-efficiency joint for mobile robotics
The HEJ 70 48 50 actuator from maxon combines a torque-dense motor, planetary gearbox, 14-bit absolute encoder, and EtherCAT control electronics into a sealed, IP67-rated package. It delivers a peak torque of +/-50 Nm and a maximum joint speed of 28 rad/s, with efficiencies up to 74% at 12 Nm and 26 rad/s. The actuator's compact design (1.05 kg) and high performance make it suitable for lightweight robotic applications including: autonomous mobile manipulators and cobots, lightweight robotic arms and grippers, and end-effector and SCARA joints. Available from Electromate.
Learn more.

Image - Xometry's CAD Add-Ins: Get instant pricing, lead times in your workspace
Xometry's CAD Add-Ins: Get instant pricing, lead times in your workspace
Xometry's add-ins for SOLIDWORKS, Fusion, and Onshape allow engineers and designers to purchase custom manufactured parts within their preferred CAD workspace. These no-cost add-ins analyze the geometry of CAD designs and allow users to select their preferred material, process, and part quantity to get real-time pricing and lead times. This seamless integration of custom manufacturing quotes allows you to move efficiently through your product development process.
Get the Xometry add-in for your favorite CAD program today.

Image - All-in-one motion control card for high-precision servo applications
All-in-one motion control card for high-precision servo applications
Cardinal Kinetic's InoDrive is a networked, integrated motion control card that delivers highly reliable, accurate, and precise control of brushless DC servo motors in a wide range of industrial environments. It combines the full capabilities of a servo amplifier, motion controller, and logic engine into a single compact unit and simplifies servo system design while offering robust performance, flexibility, and ease of deployment. Ideal for automation, robotics, packaging, mobile equipment, and R&D environments.
Learn more.

Image - Top Tech Tip: 7 challenges to getting precision gantry systems right
Top Tech Tip: 7 challenges to getting precision gantry systems right
While multi-axis gantry systems are foundational to high-throughput automation, the challenges behind making them precise, reliable, and production-ready are often underestimated. From semiconductor inspection to laser processing to advanced metrology, the expert engineers at PI take a look at the biggest engineering hurdles -- and why experienced system-level design is essential.
Read this informative PI article.

Image - Mastercam 2026 is here!
Mastercam 2026 is here!
Mastercam 2026, the powerhouse for precision machining, is packed with exciting new features designed to boost productivity and streamline workflows. Highlights include: enhanced solid hole functionality, classic mill toolpath support in Mill-Turn, new levels and planes managers, PrimeTurning enhancements, the all-new AI-powered Mastercam Copilot programming assistant, and a whole lot more.
Learn about all the new features.

Most popular last issue

Image - 66 years ago: First flight of X-15 hypersonic rocket plane
66 years ago: First flight of X-15 hypersonic rocket plane
A joint project among NASA, the U.S. Air Force, and the U.S. Navy, the X-15 hypersonic rocket-powered aircraft greatly expanded our knowledge of flight at speeds exceeding Mach 6 and altitudes above 250,000 feet. Between 1959 and 1968, 12 pilots completed 199 missions. The results influenced the development of future programs such as the space shuttle. By John Uri, NASA Johnson Space Center
Read the full article.

Image - Wow. Chip production costs slashed by 99%
Wow. Chip production costs slashed by 99%
A Northeastern University professor has patented a new process and printer that can manufacture advanced electronics and chips more efficiently and much more inexpensively, even at the nanoscale. The technology could "democratize" microelectronics manufacturing.
Read the full article.

Image - Porsche 911 Spirit 70: Racy retro limited edition
Porsche 911 Spirit 70: Racy retro limited edition
Based on the 911 Carrera GTS Cabriolet, the limited-edition Porsche 911 Spirit 70 celebrates the 1970s and early 1980s while boasting today's latest tech and features. With 532 hp and a 0- to 60-mph time of 2.9 sec, it will make you feel mighty real.
Read the full article.

Videos+: Technologies and inspiration in action
Automatically generate technical drawings in SOLIDWORKS 2025
Did you know you can generate 2D technical drawings directly from a part or an assembly environment automatically with SOLIDWORKS 2025 release FD01? What a great feature for creating tech manuals, detailed production drawings, and more. Learn from the experts at TriMech Group how this tool "eliminates repetitive setup tasks and helps you focus on real engineering and design."
View the video.
Like this tip? Learn how to create an exploded view too.

New products

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